Aseptic Beverage Packaging Machine Coconut Water Packing Machine

Product Specification

Aseptic Beverage Packaging Machine coconut water packing machine

PET/PE/PP/Glass bottle beverage packaging production line

Production line range: provide you with whole plant planning, production line layout design; undertake overall packaging production line; Undertake downstream/end packaging production line;

Production line type: bottled carbonated/juice/tea/protein/ Dairy/ Functional/ Plant and other beverage production lines

Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, Electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat Shrink film packaging machine, carton wrapping packaging machine, palletizer, etc.;

Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.

Production line output: 6,000 bottles per hour-48,000 bottles per hour

1.24000-28000BPH Aseptic Line Back Packaging Line Introduction:

1).Enterprise characteristics/advantages:

Peiyu specializes in the layout planning, installation and commissioning of complete liquid packaging lines for beverage engineering, food engineering, alcoholic beverages, etc.! Main equipment: sleeve labeling machine, labeling machine, film packaging machine, paper packaging machine, palletizer, pressure-free conveying balance system, bottle warming machine, fully automatic loading and unloading cage, sterilizer, etc.

2).Main customers: Yuanqi Forest, Wanglaoji, Weiwei Group, Yangyuan Six Walnuts, Lulu Group, China Resources Yibao, Shanghai Yanzhong, Yinlu Group, Guizhou Chengyou Wangji, Shandong Guaibao Group, Shandong Qidu Pharmaceutical, Taishan Beer, Hongbaolai Group, Jianlibao, etc.

3).Application case of PET beverage aseptic production line (carbonated and non-carbonated dual-purpose, rotary blowing, filling and sealing machine):

Yuanqi Forest (five PET production lines in Chuzhou, Anhui)
Yuanqi Forest (three PET production lines in Xiqing, Tianjin)
Yuanqi Forest (three PET production lines in Zhaoqing, Guangdong) Jiangxi TiNeng (one PET production line)
Weiwei Group (one PET production line)
Yuanqi Forest (13 production lines in the third phase of the project are being delivered)
Guangdong Jianlibao (one PET aseptic line is being delivered)

2.Main equipment components of aseptic beverage packaging line:

1).SPC-560 high-speed sleeve labeling machine and steam shrink oven
2).High-speed one-piece carton wrapping machine
3).Double-channel heat shrink film wrapping machine.
4).Double-channel palletizer.
5).Water blowing machine.
6).High-speed lane divider.
7).Conveying system includes bottle conveying and box conveying.

3.Aseptic packaging line mainly introduces:

1).SPC-560 sleeve labeling machine:

(1) Main components:
Main frame and enclosure, operation box, bottle separation assembly, conveying assembly, head assembly, drive assembly, driven assembly, knife disc bracket assembly, electric eye bracket assembly, brush lower assembly, feeding assembly, film picking assembly, cutter assembly, center column, bottle belt assembly, brush assembly, each set.
a.Main frame and enclosure: The overall design adopts a wide column design, the transparent frame design is beautiful and generous, easy to disassemble, easy to install and maintain, and the outer frame is made of SUS304 stainless steel, which is easy to clean and prevent corrosion, and meets the food industry standards.
b.The main frame adopts a bent column design for easy installation and processing. Before processing, the positioning holes will be specially designed to ensure the accuracy requirements of the main frame. The ingenious design of the steps can be directly pulled apart during use, which is convenient for debugging and installation. The power distribution cabinet and the main frame are designed as an integral type, which is convenient for installation and transportation.
c.The feeding assembly adopts a servo drive and wind pressure as a buffer to adjust the feeding speed at all times according to the actual operating status of the labeling machine to meet the precise feeding of different products and different operating conditions.
d.Driving component, using servo as drive can meet the different label lengths and different outputs to accurately control the label delivery length, and the operation of the position display makes it convenient for users to change different products.
e.Brushing component, using dual servos as drive can meet the different label lengths and different outputs to accurately control the label delivery length, and the operation of the position display makes it convenient for users to change different products. The use of upper and lower slides can adjust the height of the brush to meet the labeling needs of different bottle heights.
f.Bottle-carrying component, using dual servos as drive can meet the needs of different products and outputs. The movement of the dual servo motors can adjust different line speeds according to different outputs to accurately match the labeling speed. This mechanism can be adjusted up and down, and the width can be adjusted to meet the needs of different products. The operation of the position display makes it more convenient for users to adjust.
g.Brush component, the overall sheet metal structure design is adopted. The brush uses wellhead materials and can operate under high speed conditions to meet the needs of different products. The operation of the position display makes it more convenient for users to adjust.
h. Floor material rack, the floor material rack has two forms, left and right, which can be configured according to the actual needs of customers. This material rack mechanism is simple and ingenious, and easy to install. The material rack is suitable for: the minimum diameter of the label is 76.2mm, and the maximum diameter of the material roll is 500mm.
i.Features of the material rack:
The floor-standing material rack adopts servo control to accurately feed materials according to the actual operation status of the production line, ensuring the normal operation of the labeling machine. The unique large label buffer can not only meet the stable operation of the labeling machine but also realize material change without stopping the machine, greatly ensuring the production volume.
The unique label connection design changes the traditional manual cutting label. This design can ensure the straightness of the cut label and make the labeling machine run more smoothly.

(2) Equipment features and advantages:
a.This model is suitable for round bottles and square bottles made of glass bottles, plastic bottles and other materials.
b.Reasonable layout: the integral head lifting mechanism, modular private service cutter, center column design and private service floor-standing material rack in the same direction, the operation box design makes the whole machine easy to operate, and the use of servo bottle separation and bottle stop can enable the host to adjust the operating status according to the actual operating conditions.
c.The bottle separation component, drive component, brush down component, feed component, cutter component, bottle belt component, brush component, adopt advanced and reliable servo motor drive method. Compared with the traditional mechanical mechanism, this form can adapt to the labeling requirements of different label lengths and different bottle types by controlling the speed of the drive components through PLC and servo motor controller according to different product characteristics, which is convenient and flexible to meet the labeling requirements of different bottle types of customers.
d.The change parts such as bottle separator, bottle stopper, cutter, center column, etc. are all designed with modular quick disassembly and assembly structure.

(3) Steam shrinking furnace
a.Main components:
Main accessories of steam furnace: stop valve, filter, pressure gauge, pressure reducing valve, angle seat valve, manual ball valve, steam trap.
The secondary pressure reducing valve uses the Japanese Valve Sky brand product, with high quality and stable performance.

b.Main features and advantages of the steam furnace:
b1. The shrinking furnace is designed according to the shrinking characteristics of the label, and the nozzle height and width are uniquely designed to be adjusted for different bottle types. The external design has a perspective window to observe the entire shrinking process;
b2.The shrinkage is divided into 3 temperature zones, and the temperature of each shrinking area can be adjusted according to the shrinkage needs to achieve the best shrinking effect;
b3.Two decompressions, the first decompression to 0.4Mpa, and the second decompression to 0.1Mpa;
b4.The unique inlet and outlet design can condense steam to prevent steam leakage;
b5.The integrated adjustable exhaust duct design can adjust the exhaust volume according to the shrinkage of each section and can send the steam away under the action of the fan, which is beneficial to the workshop working environment.

2). High-speed one-piece carton wrapping machine:
(1) Main components of the equipment
The equipment mainly consists of a frame, bottle feeding conveyor, pressure control module conveyor or pressure control single-row independent conveyor, product grouping, bottle pushing component, cardboard buffer area, cardboard conveying section, cardboard supply transfer component, cardboard slope conveying section, cardboard folding and forming transition section, lower side spraying and forming section, upper side book spraying and forming section, operation box and electrical cabinet, etc.
(2) Process flow description
The cardboard is manually placed on the cardboard buffer conveyor chain plate and conveyed to the tooth lifting area. The vacuum suction cup separates the cardboard on the lifting tooth one by one. The separated cardboard is sent to the cardboard slope conveying section by the synchronous belt and sent to the junction with the product; the product is conveyed to the grouping area. After grouping, the product enters the bottle pushing area at an equal distance and is sent to the junction with the cardboard. After the product is combined with the cardboard, it enters the forming area through folding and spraying to complete the automatic wrapping process.

(3).Main technical parameters of the equipment:

3)Dual-channel heat shrink film packaging machine:
(1).Equipment introduction:
The one-piece fully automatic heat shrink film packaging machine is a new packaging equipment with high efficiency and continuous operation designed and manufactured based on the characteristics of packaging film shrinking when heated. It can automatically arrange individual products, group them, servo push bottles, servo wrap film, and finally form a collective package through heating and shrinking, cooling and shaping. The packaged products are firmly tied, with a regular and beautiful appearance, saving packaging costs.
(2).Main structure and function:
The whole set of equipment consists of a bottle feeding conveyor belt, a packaging machine, a heat shrink machine, a non-powered conveyor roller, and electrical control, pneumatic control and other parts.
(3). Introduction of each part:
(3.1) Packaging machine
The packaging machine is mainly composed of a frame, a bottle separation mechanism, a bottle pushing mechanism, a film placing mechanism, a film wrapping mechanism, etc.
3.1.1. The bottle feeding mechanism is responsible for conveying PET bottles to the bottle separation mechanism, which is divided into two parts: front conveying and rear conveying
3.1.2 The bottle separation mechanism is responsible for sorting PET bottles according to packaging requirements in order to achieve film pushing.
3.1.3. The bottle pusher is responsible for pushing the grouped PET bottles forward and wrapping them with film.
3.1.4. The film unwinder is responsible for supplying the film to wrap the grouped PET bottles.
3.1.5. Wrapping: The supply length of the shrink film is automatically set according to the size of the package, and the automatic film wrapping is completed synchronously during the forward movement of the product.
(3.2) Heat shrinking machine:
The heat shrinking machine consists of three parts: heating and shrinking, cooling and shaping, and product conveying.
3.2.1. Heating and shrinking:
The shrinking machine heats and shrinks the wrapped package, so that the film shrinks evenly at the set temperature, adheres to the surface of the package, and wraps the package tightly to achieve the desired packaging purpose.
The temperature controller uses a digital display temperature controller with a built-in PID function. The temperature sensing is sensitive and accurate and can be set at will. During operation, the temperature of six parts in the heat shrinking furnace cavity is detected separately by thermocouples, and the heating state of the heating tube is automatically adjusted to ensure that the heating temperature in the furnace cavity is constant within the set temperature range.
The air volume and pressure of the furnace can be controlled by variable frequency regulation. During operation, the heat of the heating tube is blown out from the two side walls and the bottom of the heat shrink furnace cavity through the centrifugal fan, and acts on the wrapped product. This equipment has a total of 4 fans, each of which is composed of an extended shaft motor customized by our company and a special multi-wing centrifugal impeller. According to the running direction of the equipment, every 2 fans correspond to a heating zone and forming zone. According to the thermoforming process of the wrapped product, the fan speed of each heating and forming zone can be set by variable frequency regulation to achieve the required air volume and air pressure for forming.
The air volume and air outlet position in the heat shrink furnace can be adjusted at will. According to the thermoforming process of the wrapped product, the air volume and air outlet position of a certain section of the heating and forming zone can be adjusted mechanically by adjusting the inner wall of the furnace cavity and the bottom air volume adjustment plate.
The film package can be shared by single and double channels. This machine is used as a double-channel film package. A hot air plate is configured in the middle of the heating furnace channel, and the heat is more uniform when the double package passes through the heat shrink furnace. When used as a single channel, the middle hot air plate in the heating furnace channel needs to be removed.
The required temperature for packaging is 200°～280°, the heating time is 30-40min, the heating tube power is 98kw, and the outer wall temperature of the heating furnace is 30°～50°.
3.2.2. Cooling and shaping:
Cooling and shaping is responsible for quickly cooling the film on the surface of the heated and shrunk packaging material, so that the film quickly becomes a high-strength state for easy handling.
The outlet of the heat shrink furnace is equipped with 6 sets of heat dissipation fans, and the perforated mesh belt is used for transportation, which can quickly cool the wrapping film and form a high-strength state.
3.2.3. Product transportation:
The stainless steel conveyor mesh chain has a tight and uniform mesh spacing, high mesh strength, stable transmission, and high wear resistance; the machine can be independently controlled, and the motor speed can be adjusted by frequency conversion to match the speed of the mesh chain machine.
The fully packaged items are transported to the unpowered conveyor roller; the unpowered conveyor roller can play a role of temporary storage, which is convenient for personnel to stack or carry.

4):Dual-channel palletizer:
(1). Equipment introduction:
It is mainly used to stack the packaged products (boxes, bags, barrels) on the corresponding empty pallets in a certain arrangement order through a continuous mechanical action, so as to facilitate the handling and transportation of batch products, thereby improving production efficiency.
(2). Main structure and function:
Accelerating belt line: two belt lines with different speeds, the rear belt line is twice as fast as the front belt line (the speed can be adjusted by the frequency converter to adjust the distance between the two boxes) The boxes are pulled apart by a certain distance through the speed difference
Rotating conveyor line: The bottom conveyor line when the box turns, the speed is the same as the speed of the rear section of the acceleration belt line
Rotating mechanism: Make the box turn 90 degrees
Rotating blocking mechanism: When the box needs to turn 90 degrees, the cylinder of this mechanism will quickly extend to block the side of the box, so that the box turns
Automatic box separation mechanism: The boxes are quickly pulled apart by the acceleration belt line, and the boxes will automatically be divided into two lanes when entering the box separation mechanism
Pushing mechanism: When the boxes enter the arrangement stacking table in an orderly manner, each time an arrangement is completed, the mechanism will automatically push the arranged products to the storage area of ​​the stacking table. When a stack of products is full, the pushing mechanism will push the entire layer of products into the lifting mechanism
Box stacking Organizing mechanism: Arrange the products in order into one layer through the box pushing mechanism
Main frame: It is composed of the main frame and lifting power. Its function is to pull the lifting platform to stack the products layer by layer
Lifting + sliding mechanism: The lifting platform mechanism is equipped with a sliding group and a shaping mechanism. Its function is to compact the loose products and then stack the products layer by layer through the sliding mechanism
Stacking mechanism: This mechanism can place 10 empty pallets, and the pallets are placed one by one on the empty pallet conveyor line in an orderly manner through the cylinder
Empty pallet conveyor line: convey empty pallets
Full pallet conveyor line: convey the stacked products to the insertion work station
Electrical control system + operating table: the main electric control cabinet of the whole machine, the manual operating table
Safety guardrail: protect the operator

(3). Technical parameters:

5).Water Blowing Machine:

(1). Equipment features and advantages:
(1).1 Applicable to cans, PE bottles, glass bottles and other products
(1).2 High-speed centrifugal fan
The advantage is that it can achieve ultra-high wind pressure and ultra-large air volume while achieving ultra-fast wind speed.
The high-speed centrifugal fan adopts the world's advanced fluid mechanics principles and is developed in combination with the aircraft turbine power system. It has the characteristics of ultra-low energy consumption, ultra-high wind pressure, ultra-high wind speed, and ultra-large flow. Thanks to the unique transmission design, the speed of the impeller can reach 13,000-28,400 rpm.
(1).3 The spider hand wind knife is used, which is suitable for different bottle types, easy and fast to adjust, and the closest distance to the product ensures the wind cutting effect.
The spider hand wind knife uses a high-speed centrifugal blower or a high-pressure blower as the air source. The high-speed and high-pressure air generated passes through the main air distributor and is diverted to the high-speed air nozzles at the bottom and on both sides.
(2).Equipment technical parameters
Conveyor line height: 900-1400mm
Power: DC permanent magnet motor power 4.5-5.5 kW
Flow rate: 5161,247 m³/h
Blowing force: 259mbar (25.9KPa)
Suction force: 224mbar (22.4KPa)
Design form: Single pump

6).High-speed lane divider:
1. Equipment Introduction:
The lane divider can be used for lanes of various products such as cans, glass bottles, PET bottles, roof bags, Tetra Pak, etc. It can be divided into single-in and multiple-out lanes, or multiple-in and multiple-out lanes. It adopts servo drive, synchronous belt drive, and lane tracker, with accurate positioning and fast response. The machine is equipped with an emergency stop operation button, which is safe and reliable and can be operated smoothly without professional technicians.
2. Equipment Features and Advantages
1) Humanized operation interface (Chinese display)
2) It can automatically detect errors and automatically display messages to facilitate maintenance and guidance.
3) The product has strong adaptability and can integrate input for various square products.
4) The data setting of the internal PLC can be set and modified on the external operation display screen.
5) The control power supply uses low voltage DC24V to prevent the risk of leakage.
6) The input and queuing speed is fast, with a maximum of 800 bottles per minute (depending on the diameter size and customer needs).

4.Quotation and delivery time for aseptic beverage packaging line:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

5.Quality Assurance for aseptic beverage packaging line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

6.Equipment warranty for aseptic beverage packaging line:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

7.Packaging and transportation for aseptic beverage packaging line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.