500ml Carbonated Beverage Bottle Filling And Capping Machine High Speed

Product Specification

500ml Carbonated Beverage Bottle Filling And Capping Machine High Speed

1. Introduction to 8000 cans/hour 500ml carbonated beverage Aluminum bottle washing, filling and capping machine:
The BXGF series glass bottle beverage filling system is mainly used for filling glass bottle beverages. The main machine adopts the normal pressure gravity filling method and mechanical filling valve.
The main machine adopts a bottle washing + filling + capping split unit, adopts screw feeding, bottle bottom support transmission, and the transmission star wheel adopts ultra-high molecular polyethylene.

2. Bottle washing machine:
First, the bottle is sent to the main machine through the conveyor chain, and the bottle is divided into the spacing required by the main machine through the bottle feeding screw. The screw adopts a variable pitch screw. By optimizing the spiral line of the screw, the damage of the screw surface to the bottle appearance is minimized. The transition dial matched with the screw sends the bottle into the bottle washing machine. After the bottle entering the bottle washing machine is clamped by the flip bottle clamp, it is turned 180° under the action of the flip guide rail, so that the bottle mouth is facing down. When it rotates to a specific area, the nozzle sprays cleaning liquid to wash the inside and outside of the bottle, and then through the filtered water, the bottle is turned 180° again under the action of the flip guide rail, and sent out of the bottle washing machine through the transition dial wheel to enter the next process.

3. Filling machine:
The cleaned and disinfected bottles are transported to the filling machine through the transition dial. When the transition dial is connected to the bottle support mechanism of the filling machine, the centering cover of the filling machine drops and buckles the can mouth at the intersection of the dial and the can (make sure that the filling valve and the bottle mouth are aligned to ensure air tightness). Then the bottle rises under the action of the bottle support mechanism, presses against the filling valve, and opens the mechanical filling valve at the same time to start filling. The air in the bottle enters the reflux tank through the reflux channel without contacting the material in the material cylinder. After filling, the bottle support mechanism drops, the bottle leaves the filling valve, and the filling valve is closed to complete the entire filling process. Then it is output from the filling machine and enters the back-end capping.

4. Capping machine:
After filling, the bottle is transported to the capping machine through the transition dial. The bottle cap is buckled into the bottle mouth and pressed on the dial by hanging the cap. The capping assembly is controlled by double cams. The upper cam controls the up and down movement of the capping assembly, and the lower cam controls the capping. When the bottle enters the capping machine, the upper and lower cams simultaneously control the capping assembly to descend, and the pressure head presses the bottle mouth to keep the bottle stable. Then the lower cam controls the capping cam to descend, and the capping head thread cutter and the anti-theft ring cutter tighten. As the main machine revolves, the capping head starts to press the threads. Under the control of the lower cam, the threads are screwed twice to ensure the quality of the capping. And through the power transmitted by the built-in DD motor drive gear, the rotation speed of the capping head can be accurately controlled to improve the capping accuracy. The bottle that has completed the capping is sent out of the capping machine through the dial wheel and enters the next process.

5.Equipment features
a.The machine has a compact structure, a complete control system, easy operation and a high degree of automation.
b.The main frame is welded with high-quality carbon steel pipes, and the table panel is welded to the main frame after the stainless steel 304 plate is folded. The table top is equipped with a complete drainage port to ensure that there is no water accumulation on the table top.
c.The main machine is driven by a servo motor to ensure stable and reliable operation of the equipment.
d.The equipment has a complete automatic lubrication system, which automatically lubricates the operating parts such as bearings according to the system settings.
e.The bottle conveying wheel is equipped with an overload protection mechanism, which can protect the mechanical structure of the wheel from damage when the bottle is stuck.
f.The parts in contact with the material are made of imported high-quality stainless steel, with no process dead corners and easy to clean.
g.Adopt high-precision and high-speed filling valves with accurate liquid level to ensure excellent filling quality.
h.The capping head is developed with Japanese technology, the knife disc is easy to adjust and the operation is simple. The capping head is driven by a servo motor to achieve precise control of the capping speed. For aluminum bottle containers, the double cam can be used to achieve two capping to ensure the quality of the capping
i.Perfect overload protection, the lower part of the in-and-out bottle dial is equipped with an overload clutch device, which can effectively protect the dial mechanical structure from damage when a bottle jam occurs.
j.Adopt an efficient cap sorting system with perfect cap feeding technology and protection devices.
k.Equipped with automatic detection signals such as no cap, missing cap, and work station, the control equipment runs automatically.
r.The filling system adopts screw bottle feeding and bottle hanging mouth conveying methods to reduce damage to the bottle during conveying.
s.Equipped with a perfect overload protection device, it can effectively protect the safety of the machine and the operator.
t.The control system has functions such as automatic water level control, missing cap detection, bottle flushing automatic stop and output counting.
o.The bottle washing system adopts efficient cleaning spray nozzles produced by American spray company technology, which can clean every part of the bottle.
p.The main electrical components, electric control valves, frequency converters, etc. are all imported to ensure the excellent performance of the whole machine.
q.The whole machine operation adopts advanced touch screen control to realize human-machine dialogue.
m.The main electrical components, frequency converters, photoelectric switches, proximity switches, electric control valves, etc. are all imported components to ensure the excellent performance of the whole machine.
n.The control system has functions such as fault alarm, cover missing detection alarm, and shift production counting.
z.Adopting Pro-Face (Digital) touch screen operation, production speed, shift production counting, fault category, fault occurrence point, etc. are all displayed on the screen. And it can automatically count the time of fault occurrence, fault category and other information.

6. Host technical parameters:

7.Main components configuration:

8.Quotation and delivery time for 8000 cans/hour 500ml carbonated beverage Aluminum bottle washing, filling and capping machine:

(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

9. Quality Assurance for 8000 cans/hour 500ml carbonated beverage Aluminum bottle washing, filling and capping machine:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

10. Equipment warranty for 8000 cans/hour 500ml carbonated beverage Aluminum bottle washing, filling and capping machine:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

11. Packaging and transportation for 8000 cans/hour 500ml carbonated beverage Aluminum bottle washing, filling and capping machine:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.