10000BPH Aluminum Bottle Water Bottle Filling And Capping Machine Monoblock

Product Specification

10000BPH High speed and high quality aluminum bottle rinsing, filling and capping machine

1.Equipment introduction:
Based on the most advanced technology in Europe, America and Japan, our company specially designed and developed a high-yield equipment suitable for screwing caps on aluminum bottles and cans with threaded mouths, which fills the gap in the domestic industry and is at the leading level in the industry. The maximum output can reach 600 cans/minute.
The rinsing, filling and capping stations are all controlled by independent servo motors to reduce the gap in gear transmission, so that the stability of the transition between rinsing, filling and capping is greatly improved.
The bottle rinser adopts a self-locking bottle clamp to ensure that the bottle does not fall when the clamping force is small;
The two flushing waters have separate channels and are isolated from each other. Different concentrations of media can be used for flushing to meet the requirements of different characteristics of beverages for flushing bottles; it has the function of no flushing without bottles, and there is no need to design a water shield on the bottle rinser to avoid the volatilization of the sterilizing components of the washing water when there is no bottle to flush and affect the environment of the filling room:
Filling valve--with reflux and anti-splashing functions, the valve can be refluxed to ensure the temperature requirements of the system during production shutdown or before production, so as to achieve rapid production and avoid material discharge when the machine is restarted after shutdown, Improve equipment efficiency and beverage yield, reduce production costs; Reflux filling - avoid the impact of foam on filling volume during filling, the air in the bottle does not enter the material cylinder, and reduce the risk of secondary contamination of the material;
Capping head - compact structure design; torsion spring side pressure structure, large pressure adjustment range, avoid broken cap phenomenon; the capping machine adopts a double cam structure, and a two-time sealing structure is specially designed for the characteristics of aluminum bottles and cans. By controlling the internal pressure, thread depth, and countersunk depth, it can not only ensure the sealing of the threaded cap of the aluminum bottle and can, but also ensure that the opening torque of the finished product is within the standard value.

2.Project Overview, Project Requirements:
1) Product: mixed beverages.
2) Packaging: aluminum bottles and cans.
3) Capacity: 180ml-330ml (bottle mouth parameters of different capacities are the same).
(Customers are required to provide drawings of all can types)
4) Production capacity requirements: 10,000 BPH (330ml capacity is the standard)
5) Process requirements: hot filling process;
Filling unit: (1) rinsing - filling - capping and sealing;

3. Equipment technical description:

1). Equipment Overview:
LRXGF series of non-carbonated beverage normal pressure filling system is mainly used for filling non-carbonated beverages such as aluminum bottle cans, juice, functional drinks, etc. The main machine adopts normal pressure gravity filling method and mechanical filling valve.
The main machine adopts a three-in-one form (bottle washing-filling-capping), uses a screw to feed the bottle, and the bottle bottom is transmitted. The transmission star wheel adopts ultra-high molecular polyethylene (or 304 stainless steel).

2). Equipment process:
First, the bottle is sent to the main machine through the conveyor chain, and the bottle feeding screw is used to divide the bottle into the spacing required by the main machine. The screw adopts a variable pitch screw. By optimizing the spiral line of the screw, the damage of the screw surface to the appearance of the bottle is minimized. The transition wheel cooperates with the screw to send the bottle into the bottle rinser. After the bottle enters the rinser, the bottle mouth is clamped by the flip bottle clamp, and then flipped 180° under the action of the flip guide rail, so that the bottle mouth is facing downward. When it rotates to a specific area, the nozzle sprays cleaning liquid to rinse the inside and outside of the bottle, and then the bottle is flipped 180° again under the action of the flip guide rail through the filtered water, and sent out of the rinser through the transition wheel to enter the next process.
The cleaned and disinfected bottles are transported to the filling machine through the transition dial. When the transition dial is connected to the bottle support mechanism of the filling machine, the centering cover of the filling machine drops down and buckles the can mouth at the intersection of the dial and the can (make sure that the filling valve and the bottle mouth are aligned to ensure air tightness). Then the bottle rises under the action of the bottle support mechanism and presses against the filling valve to seal the bottle mouth and the filling valve. At the same time, the filling valve is opened through the bottle mouth, and the filling valve begins to fill the bottle with materials and the filling process begins. When the liquid level in the can reaches the return port of the filling valve, the return port is closed to complete the filling process. Then the bottle support mechanism drops, the bottle leaves the filling valve, and the filling valve is closed to complete the entire filling process. Then it is output from the filling machine and enters the back-end capping.
After filling, the bottle is transported to the capping machine through the transition dial. The bottle cap is buckled into the bottle mouth and pressed by hanging the cap on the dial. The capping assembly is controlled by double cams. The upper cam controls the up and down movement of the capping assembly, and the lower cam controls the capping. When the bottle enters the capping machine, the upper and lower cams simultaneously control the capping assembly to descend, and the pressure head presses the bottle mouth to keep the bottle stable. Then the lower cam controls the capping cam to descend, and the capping head thread cutter and the anti-theft ring cutter tighten. As the main machine revolves, the capping head starts to press the threads. Under the control of the lower cam, the threads are screwed twice to ensure the quality of the capping. And the power transmitted by the servo motor driving the gear can accurately control the rotation speed of the capping head to improve the capping accuracy. The bottle that has completed the capping is sent out of the three-in-one main machine through the dial wheel and enters the next process.

3). Main features of the equipment:

(1) It adopts high-quality high-strength carbon steel integral base, and is surrounded by SUS304 stainless steel. The overall structural strength of the equipment is good and does not deform.
(2) The optimized design of the bottle feeding screw curve ensures smooth and reliable bottle feeding and prevents materials from overflowing from the bottle mouth.
Perfect overload protection, the lower part of the bottle in and out dial is equipped with an overload clutch device, which can effectively protect the equipment when a bottle jam occurs.
(2) The bottle support cylinder lifting method is adopted to ensure good air tightness between the tank mouth and the filling valve to ensure product quality.
The purge CO2 replacement method is used for oxygen replacement, and the replacement efficiency is high.
(3) The equipment has a complete automatic lubrication system, which automatically completes the lubrication of the operating parts such as bearings according to the system settings.
(4) The main machine adopts a variable frequency speed control motor, which can easily adjust the production capacity appropriately.
(5) The main electrical components, inverters, photoelectric switches, proximity switches, electric control valves, etc. are all imported components to ensure the excellent performance of the whole machine.
(6) The control system has functions such as fault alarm, cover missing detection alarm, and shift production counting.
(7) Pro-Face (Digital) touch screen operation is adopted, and the production speed, shift production counting, fault type, fault occurrence point, etc. are all displayed on the screen. It can also automatically count the fault occurrence time, fault type and other information.
(8) German FESTO pneumatic components.

4).Host technical parameters::

5).Main components configuration:

6). Introduction to the main components of the host machine:
(1) Bottle flushing:

First, the bottles are sent to the main machine through the conveyor chain, and the bottles are divided into the spacing required by the main machine by the bottle feeding screw. The screw adopts a variable pitch screw, and the screw spiral line is optimized to minimize the damage of the screw surface to the bottle appearance. The transition dial matched with the screw sends the bottle into the bottle rinser. After the bottle enters the rinser, the bottle mouth is clamped by the flip bottle clamp, and then turned 180° under the action of the flip guide rail, so that the bottle mouth is facing downward. When it rotates to a specific area, the nozzle sprays cleaning liquid to rinse the inside and outside of the bottle, and then through the filtered water, the bottle is turned 180° again under the action of the flip guide rail, and sent out of the rinser through the transition dial to enter the next process.

(2).Filling:

The cleaned and disinfected bottles are transported to the filling machine through the transition wheel. The centering mechanism holds the bottle mouth at the handover station to ensure that the bottle mouth and the filling valve are aligned. Then the bottle rises under the action of the bottle-supporting cylinder, and the bottle mouth, the centering cover and the filling valve mouth sealing gasket are pressed tightly. At the same time, the bottle mouth pushes open the mechanical filling valve to start filling. The air in the bottle enters the reflux pipe through the reflux channel. After filling is completed, the bottle-supporting cylinder descends under the action of the downward pressure cam to complete the entire filling process, and then it is output from the filling machine and enters the back-end capping.

3) Screw cap:

After filling, the bottle is transported into the capping machine through the transition wheel. The cap is hung on the transition wheel, and the bottle cap is buckled into the bottle mouth and pressed (depending on the product, liquid nitrogen can be dripped before hanging the cap). After the cap is hung, the bottle enters the capping machine.
The capping assembly is controlled by dual mechanical cams. The upper cam controls the up and down movement of the capping assembly, and the lower cam controls the capping (the lower cam adopts a double capping curve design, which can perform two capping operations on the bottle cap). The capping machine has an external servo motor to drive the capping gear, and the number of capping circles can be set arbitrarily to meet the needs of different manufacturers' caps and achieve wide adaptability.
When the bottle enters the capping machine, the upper and lower cams act simultaneously to control the capping assembly to descend, and the cap forming head presses the bottle cap to keep the bottle stable. Then the lower cam controls the small cam of the spinning knife to descend, and the capping head thread knife and the anti-theft ring knife are tightened under the action of the spring, and rotate while the main machine revolves, and the bottle cap begins to be threaded. Under the control of the lower cam, the thread spinning is performed twice to ensure the capping quality and the beauty of the cap thread. The bottle that has completed the capping is sent out of the three-in-one main machine through the dial wheel and enters the next process. When the capping head needs to set the torque of the spinning knife, you only need to remove the capping head (the capping head and the capping assembly are connected by threads for easy disassembly), install the capping head on the adjustment tooling that comes with it, and use the torque wrench to accurately set the torque value of the four spinning knives of the capping head (two thread knives and two anti-theft ring knives).

4.Quotation and delivery time for 10000BPH Aluminum Bottle Water Bottle Filling And Capping Machine Monoblock:

(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

5. Quality Assurance for 10000BPH Aluminum Bottle Water Bottle Filling And Capping Machine Monoblock:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

6. Equipment warranty for 10000BPH Aluminum Bottle Water Bottle Filling And Capping Machine Monoblock:
(1). After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2). If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3). After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

7. Packaging and transportation for 10000BPH Aluminum Bottle Water Bottle Filling And Capping Machine Monoblock:
(1). Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2). Transportation method: land transportation, sea transportation.