600ml Plastic Beverage Bottle Pasteurizer Pasteurization Machine Warmer

Product Specification

600ml Plastic Beverage Bottle Pasteurizer Pasteurization Machine Warmer
1.Pasteurizer Equipment Overview and Application:
The bottle warmer is a device that uses hot water spray to increase the temperature. It is mainly used in production lines that use low-temperature filling methods and need to raise the product temperature to room temperature later, such as carbonated beverages, various carbonated waters, etc.,to increase the temperature of the bottle and its contents, reduce the temperature difference with the ambient temperature, eliminate condensed water on the outer surface, and ensure the subsequent processes such as labeling and packaging.
 
2.Application Scenario for Pasteurizer.
The Pasteurizer is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.
 
3.Pasteurizer Bottle warming machine design basis: (customized according to actual customer needs)
Bottle type and material: 600ml plastic bottle;
Production capacity: 36,000 bottles/hour (production capacity is based on 600ml bottle type, and the equipment is suitable for multiple varieties of products);
Processing time: 5-7 minutes (frequency control can be performed according to process requirements);
Effective processing area: 19.61㎡ (mesh belt width 1524, axis center 12730);
Applicable bottle height: ≤350mm;
Number of temperature zones: 2 sections;
Inlet temperature: 18℃;
Outlet temperature: 24-25℃ (above dew point);
Heating method: rapid heat exchange with steam;
Equipment dimensions: (length*width*height) 14530mm*2395mm*2950mm (subject to actual equipment dimensions)
 
4.Pasteurizer configuration:

 
 5.Pasteurizer Structural assembly diagram, specifications and models of main components
1) Assembly diagram:

Exhaust components, bottle inlet conveyor and dynamic transition; 2, 3 Box 1; 4, 5 External water pipeline, steam pipeline; 6 Box 2; 7 Bottle outlet conveyor, dynamic transition;
(Structural diagram, subject to the final actual equipment)
 
2).Specifications, models and configurations:
(1).Bottle feeding conveyor
36000 BPH (based on 600ml bottle); (calculated according to the customer's actual production capacity)
2.5mm thick SUS304 all-stainless steel side plate;
Including power head and passive wheel;
C-shaped adjustable guardrail;
1.5mm thick stainless steel water tray;
Specifications: 4 rows/L3400*W82.5*H1250
(2).Bottle feeding dynamic transition system
40000 BPH (based on 600ml bottle); (calculated according to the customer's actual production capacity)
2.5mm thick SUS304 all-stainless steel side panels;
Including power head and passive wheel;
Adopt SEW motor reducer;
Regina plastic chain plate;
C-type adjustable guardrail;
Specifications: 1 row/L3150*W82.5*H1250
(3).Bottle warmer
Effective length 12.73 meters, effective width 1.524 meters (calculated according to the actual production capacity of the customer)
Frame: The whole is made of SUS304 stainless steel;
Spray system: SUS304 stainless steel pipe; Italian technology SUS304 Stainless steel large flow nozzle; Cooling water recycling, with double-stage filtration device;
Spirax Sarco automatic steam diaphragm regulating valve and RKC temperature controller linkage control temperature rise device;
Stainless steel electrical control cabinet;
Automatic water supply pneumatic ball valve and liquid level control;
Adopt stainless steel adjustable guardrail;
Outlet equipped with dew point detector;
(4) .Bottle outflow dynamic transition system
36000BPH (600ml bottle type); (calculated according to the actual production capacity of the customer)
Thickness 2.5mm SUS304 all stainless steel side plate;
Including power head and passive wheel;
C-type adjustable guardrail;
Thickness 1.5mm stainless steel water tray;
Specifications: 1 row/L2750*W82.5*H1250
(5).Bottle outflow conveyor
36000BPH (600ml bottle type); (calculated according to the actual production capacity of the customer)
Thickness 2.5mm SUS304 all-stainless steel side panels;
Including power head and passive wheel;
C-shaped adjustable guardrail;
1.5mm thick stainless steel water tray;
Specifications: 4 rows/L3400*W82.5*H1250
 
6.Pasteurizer Technical parameters:
1) Structural form
a.The main body of the bottle warmer is divided into: cold recovery section, heating zone 1, heating zone 2, and insulation section. (Design and configuration according to actual customer requirements)
b.The main drive is driven by a reducer (speed adjustable, speed controlled by a frequency converter), and the plastic chain network is transported.
c.Heating method: steam heating.
d.Temperature control: PID control pneumatic diaphragm regulating valve.
e.Treatment method: forced spray heating of beverages.
2)Production capacity:
600ml PET bottle: 36000BPH (calculated according to the actual production capacity of the customer)
3)Set temperature and processing time:
For 600ml PET bottle (calculated according to the actual production capacity of the customer)
Set temperature: 25-30C (adjustable)
Total processing time: 5-7 minutes
4)Applicable bottle type: diameter 50-95, height: H370mm
5)Effective processing area: 19.61㎡
6)Power consumption: 19.1kw
Main motor: 1.1kw
Bottle in and out motor: 2*0.75kw=1.5kw
Water pump motor: 35.5kw=16.5kw
7) Water and steam consumption (calculated according to the actual production capacity of the customer)
① Water start-up consumption: 6 tons
② Water operation consumption: 90-145kg/H
③ Steam starting pressure is 0.5MPa.
④ Steam consumption 1260kg/h
⑤ Compressed air pressure is 0.5MPa.
8) Dimensions
① (length * width * height) 14530mm*2395mm*2950mm (subject to actual equipment size)
② Working height (in and out of bottle): to be determined
 
 
7.Quotation and delivery time for 600ml Plastic Beverage Bottle Pasteurizer Pasteurization Machine Warmer:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.
 
8.Quality Assurance for 600ml Plastic Beverage Bottle Pasteurizer Pasteurization Machine Warmer:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.
 
9.Equipment warranty for 600ml Plastic Beverage Bottle Pasteurizer Pasteurization Machine Warmer:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2) If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;
10.Packaging and transportation:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.