Yuanqi Forest Sparkling Water Production Line Carbonated Beverage Packaging Line

Product Specification

Yuanqi Forest Sparkling Water Production Line Carbonated Beverage Packaging Line

Production line range: provide you with whole plant planning, production line layout design; undertake overall packaging production line; undertake downstream/end packaging production line;

Production line type: bottled carbonated/juice/tea/protein/ Dairy/ Functional/ Plant and other beverage production lines

Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat shrink film packaging machine, carton wrapping packaging machine, palletizer, etc.;

Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.

Production line output: 6,000 bottles per hour-48,000 bottles per hour

1.Yuanqi Forest Sparkling Water Production Line Carbonated Beverage Packaging Line introduction:

The entire line consists of conveyors, bottle washers, filling systems, automatic cap supply and sorting systems, light inspection boxes, bottle warmers, blow dryers, inkjet printers, conveyors and other equipment. The production capacity of the entire line is 48,000 bottles per hour.

2.Introduction to the main equipment of Sparkling Water Production Line Carbonated Beverage Packaging Line:

1) Cap supply and disinfection system:
Production capacity: 48,000 caps/hour;
Applicable cap type: crown cap;
Function description: The bottle caps are thoroughly disinfected by the ultraviolet sterilizer. This ensures the cleanliness of the product packaging materials and the shelf life of the beverage. Then they are quantitatively transported to the cap sorter.
2) Filling and sealing machine:
Model: 72-72-18
Production capacity: 48,000 bottles/hour;
Gas consumption: 150L/min;
Suitable bottle type: Ф50～90mm; H＝150～295mm;
Overall dimensions: 4800×3500×2500mm
Weight: 8000kg.
Main features: unique combination and transmission structure
(1) Reasonable main power output, compact design, advanced parts processing means, high precision, precise transmission chain size positioning, ensuring smooth adjustment and operation of the whole machine.
(2) The filling machine, automatic capping machine and star gear drive are equipped with overload protection devices to ensure safe operation of the equipment.

3) Filling machine:

The overall structure is advanced, simple and reasonable. Its transmission and lifting are placed under the stainless steel workbench, with good waterproof performance, reliable hygiene, and convenient adjustment and maintenance. Filling constant temperature control: The filling cylinder is equipped with a temperature sensor and two-point temperature detection. When the temperature of any part of the material in the feed pipe and the filling cylinder is higher than the set temperature required by the process, the equipment automatically stops and the high-temperature material is automatically returned to the storage tank to ensure product quality. Health agency control: The filling cylinder and the material return pipeline are both aseptically designed, with 200 mesh polishing inside without dead corners. The canning cylinder and the reflux tank are equipped with cleaning balls, which can effectively clean the material residue in the cylinder and the filling valve is equipped with a special cleaning cup. The filling valve inlet and return pipes are connected with heat-resistant soft stainless steel pipes, and the two ends are connected with docking quick-release connectors to avoid connection dead corners and facilitate disassembly and cleaning. CIP interface and loop are reserved.

4) Capping machine:
Safe and reliable sealing
The cap sorter is installed at the top of the capping machine, and a reverse cap discharge return device is installed at the outlet of the cap sorter. The cap sorting and cap feeding are automatically controlled. If there is no bottle, the cap will not be fed, and the machine will stop if there is no cap.
In addition, according to the different process requirements of customers for bottle cap cleaning and disinfection, corresponding satisfactory processing methods can be provided.
Automatic control technology: The main power adopts variable frequency adjustment motor, PLC+frequency converter+human-machine interface, which can meet the arbitrary speed adjustment of 2-50HZ, adapt to various conditions, and facilitate the automation of the whole line.
5) Light inspection box:
Power: 0.08kw;
Dimensions: 800×100×500mm;
Function description:
Used for later inspection of liquid level, debris, seal, label shape, appearance, etc. in the filling bottle.
Main features:
A. Simple structure and easy maintenance;
B. Small size and easy mobile installation;
C. Special light-transmitting glass is used, and the eyes will not be tired during use.
6). Bottle warming machine
Provide hot water of suitable temperature
Production capacity: 48,000 bottles/hour;
Dimensions: 16550×1900×1800mm (made according to CAD dimensions)
Features of spray bottle warming machine:
The water flow at the front end can be circulated and supplied to the back end for energy saving.
The belt surface is flat and wear-resistant to prevent scratches on the bottom of the packaging container. The mesh belt meets food hygiene requirements; the spray nozzle adopts a special atomizing nozzle, which evenly sprays the atomization on the packaging container to prevent damage to the packaging container;
Automatic bottle feeding and discharging is realized to achieve full automation of the production line. The machine body is made of SUS304 material, which is beautiful, well-made, stable in operation and easy to use.

7) Water Blowing Machine
Introduction:
When the product passes through the warm bottle, water droplets will remain on the outer surface, which will affect the coding and packaging, so it is necessary to remove the water on the bottle. When the product passes through the dryer, the high-speed airflow quickly blows off the small water droplets on the product from top to bottom, so that the product can meet the use requirements in a short time.
1. Suitable for a variety of products such as cans, PE bottles, glass bottles, etc.
2. The fan adopts a high-speed centrifugal fan to provide ultra-large air volume under the premise of low energy consumption.
3. The spider hand wind knife is used to adapt to different bottle types, which is easy and fast to adjust, close to the product, and ensures the wind cutting effect.
4. The frame is welded with stainless steel, and the stainless steel random pattern plate is applied on the outside. The whole machine is simple and beautiful.
8) Overview of 48,000 bottles of cold glue labeling machine:
Equipment selection:
a.500M glass bottle (specific bottle type to be determined)
b.Two labels: bottle body label and neck label.
c.The production capacity is 48,000 bottles per hour.
d.Cold glue labeling machine.

Introduction:
This machine is suitable for beer, liquor, wine, health wine, condiments, medicine, daily chemicals, canned food and other industries. Generally, it is equipped with two labeling stations, suitable for labeling of head, body, neck and back, and can add positioning labeling function. This labeling machine is equipped with a high-speed labeling station, which can meet the upgrade and transformation of the entire line. The machine has high cost performance and is the preferred equipment for conventional bottle labeling.

Equipment configuration:
1.Equipment appearance:
1.1The appearance design is simple and generous, with high-strength protective paint film metallization treatment, and strict waterproof sealing parts to ensure that the machine surface is rust-proof, anti-collision and anti-water. For the exposed parts that are prone to rust, all imported paints are sprayed and anti-corrosion treatment is carried out. The structure is compact and reasonable, beautiful and generous, with a modern atmosphere, which helps to improve the grade and taste of Party A's production area.
1.2 The table top is fully processed to ensure that the work surface is flat and smooth, easy to clean, and no dirt is left. The overall appearance adopts a stainless steel frame structure.
1.3 The body is affixed with eye-catching operation and safety signs to help with operation.
The equipment sign is required to be installed in a conspicuous position on the conveyor belt.
2.Equipment drive:
2.1 A new beltless reducer with a reasonable structure is adopted, and the speed is adjusted by a frequency converter and controlled by a programmable controller.
2.2 The spiral transmission adopts a 90-degree bevel gearbox transmission, which is reliable and easy to adjust.
3.Bottle in and out conveying system:
3.1 The height of the conveyor belt working surface (upper plane) from the ground: 1100mm;
3.2 The conveyor belt is a conveyor chain (the standard chain width is 82.6mm), the guardrail is adjustable, beautiful and durable (without chain plate when shipped), the standard conveyor belt side plate height is 183.8mm, and the standard bottle conveying line width is 100mm.
3.3 The whole process is pressure-free conveying, and the conveyor belts entering and exiting the labeling machine are controlled by frequency conversion to ensure smooth bottle feeding and reduce bottle explosion and component wear.
3.4 The bottle feeding stop device can be manual or automatic. A set of bottle stopping devices is installed at the conveyor belt at the front end of the bottle feeding screw, so that the labeling machine can quickly stop feeding bottles in special circumstances to ensure the safety of the labeling machine and personnel.
3.5 When changing the bottle type, the main machine can be conveniently and quickly raised and lowered manually to adapt to different bottle heights; the quick-change mechanism can ensure that the bottle type conversion parts (including bottle feeding screw, bottle feeding star wheel, bottle discharge star wheel, sponge roller, sponge board, bottle tray, etc.) are conveniently, quickly and accurately disassembled and replaced; so that the bottle type change time is minimized and the downtime waiting time is reduced.
4.Bottle support turntable:
4.1 The spoke structure of the bottle support turntable can effectively prevent the accumulation of water, oil and other dirt, and is easy to clean.
4.2 The bottle support tray is made of wear-resistant and non-slip polyurethane material.
The rotation angle and direction of the bottle support tray are controlled by the transfer cam curve groove.
4.4 The gear assembly of the bottle turntable is lubricated with centralized lubricating oil (centrally controlled by imported oil pumps), and a filter is installed at the oil return pipe for easy cleaning to ensure the cleanliness of the lubricating oil.
4.5 According to the characteristics of the label paper, a specially made imported sponge with moderate hardness and softness is equipped to make the label paper stick more firmly.
5.Equipment control system:
5.1 The host adopts a touch-type human-machine interface to ensure the quality and performance of the electrical appliances and improve the service life. In addition to displaying production speed, single-shift output, operating status, fault status, and handover message board, the touch screen can also directly perform various parameter setting operations on the touch screen, and it also has button operation functions. If the touch screen fails, it can be switched to button operation without affecting production.
5.2 The labeling machine adopts automatic frequency conversion control technology and stepless speed regulation to meet various speed changes, ensure smooth and accurate labeling, and match the control system of the entire production line.
5.3 Bottle detection: No bottle will not be labeled, making labeling more accurate and preventing packaging loss.
5.4 The unique frequency conversion buffer soft brake technology ensures that the mechanical structure is not damaged to the greatest extent.
5.5 Electronic and pneumatic facilities are fully equipped, and the connectors are standardized and can be directly connected to the workshop facilities.
5.6 It has all the automation functions of similar labeling machines.
5.7 All electronic and pneumatic control circuits are in accordance with CE international standards, the main components are imported components, and the auxiliary components are domestic high-quality products.
5.8 The control of all machines and related signal lights is concentrated on an electric control panel, and the information of the instantaneous output and total output of the equipment will be displayed.
5.9 The main motor is controlled by a frequency converter and a set of sensors, and the operating speed changes according to the operation of the labeling machine and the change of production speed.
5.10 The imported pneumatic device is equipped with a pressure regulator, filter and gas lubrication device.
5.11 The main machine is equipped with a portable mobile button for easy operation and maintenance.
5.12 Electrical connection signal with other equipment When the labeling machine fails or the bottle is blocked, the labeling machine system provides a passive dry contact signal to the upstream equipment. The signal terminal is in the labeling machine control cabinet.
6.Anti-corrosion:
6.1 A large number of anti-corrosion materials are used, such as stainless steel, anti-corrosion alloys, plastics, nickel plating, etc.
6.2 Castings, carbon steel, and aluminum parts have undergone multiple layers of anti-rust treatment.
7. Features:
7.1 Accurate labeling at various speeds;
7.2 Changing the label type does not require changing any parts of the label station, only adjusting the operating parameters, making the process simple and easy;
7.3 The label loss is extremely small (reaching international advanced standards);
7.4 The label delivery servo drive ensures accurate labeling;
7.5 Fully automatic logic program control, easy to control and simple to adjust;
7.6 Independent drive for label placement and label collection (high-speed label station) to ensure stable operation of the servo drive;
7.7 Centralized lubrication system
7.8 Simple operation, convenient repair and maintenance

9) SPC-MSW45F fully automatic heat shrink packaging machine:
Equipment features
a.Overall combination design, removable protective door, easy assembly and maintenance;
b.Servo motor drive, precise synchronous positioning;
c.Overall motion mechanical design, saving time for product replacement;
d.Removable operation panel, human-machine interface operation, display of various operating conditions;
e.Excellent film unwinding and shearing device, well-designed film constant tension conveyor, can simply and conveniently adjust the length of the film, with color film positioning device, overlap at the bottom of the package, good product packaging display effect;
f.Scientific electric tunnel shrink furnace, with heat shrink effect.

10) Fully automatic carton wrapping machine:
a. Equipment principle: The cardboard is sucked and placed on the duty buffer warehouse one by one by the vacuum suction cup, and transported to the confluence of the carton and the product. The bottles (cans) conveyed and arranged in the form of specifications enter the upper part of the carton at the glue-wrapping net chain, and enter the cardboard forming area together with the unfolded carton, and realize the fully automatic wrapping process through glue spraying, folding and other actions.

b. Equipment features
● Linear bottle separation: two servo motors cooperate to quickly complete the bottle separation action on the bottle conveying surface;
● Horizontal wrapping: horizontal wrapping on the bottle conveying surface, stable and reliable operation; convenient and fast to change bottle type and arrangement method;
● Suitable for a variety of bottle types: suitable for a variety of bottle types, bottle type conversion is fast and convenient, and changing bottle type and arrangement method is convenient and fast;
● Unique box pressing technology: the carton is firm and reliable after forming and pasting, and the appearance is beautiful;
● Convenient and fast adjustment: the whole machine is equipped with a width, height and height adjustment mechanism for easy type change.
● Humanized operation interface: equipped with fully automatic LCD touch screen control system and electronic detection function, making operation simple and convenient;
● Equipped with various protection, detection, and other automatic systems as well as internationally renowned brand sol spraying system;
● Independently designed machine body, seamless safety protection device, safer operation of the machine, more beautiful and practical appearance of the machine
● Equipment equipped with vacuum pump, stable vacuum and low noise.

11)solid bottle conveying buffer system:
a.Overview
The efficiency of the production line is closely related to the configuration of the conveyor line. In the configuration of the conveyor line, it must be considered that when the rear equipment is temporarily stopped (for example: changing labels, etc.), it will not affect the operation of the front equipment. At the same time, the front and rear equipment should be well connected together to enable the entire production line to achieve a higher operating efficiency. The layout of our company's production line fully considers the relationship between customer investment and production line efficiency. On the basis of introducing foreign technology, it can well meet the above requirements. The system adopts foreign advanced technology and has the advanced level of the 1990s. The mechanical structure is a new design. Most components are formed by stamping or bending. It has the advantages of good rigidity, light weight and good interchangeability. The transmission mode is reliable in operation and convenient in maintenance. It is suitable for conveying bottles with a diameter of φ40 to φ110 mm. The electrical control system uses PLC to control the operation of the entire solid bottle conveying buffer system, and automatically realizes the functions of acceleration and deceleration of the running speed and automatic buffering.
b.Main features:
The conveying is stable and reliable. The bottle belt and the host are synchronously tracked and controlled or the upstream and downstream equipment are online controlled, so that the bottles will not fall, get stuck or be blocked during the conveying process. According to user needs, a buffer platform can be set in front of the labeling machine (the time is generally about 1-2 minutes). When the labeling machine changes the label, the front filling machine does not need to stop and wait. During this period of time, the products filled by the filling machine are stored on the buffer platform. When the labeling machine changes the label, the labeling machine uses a higher speed to produce the bottles stored in the buffer platform, and then resumes the synchronous production speed.
The conveyor belt structure is modularly designed, with strong interchangeability of parts, compact structure, low noise, easy installation and maintenance, and can be combined according to different capacities and bottle types, with great flexibility.
The electrical control design is advanced and reasonable. The control method can be designed according to the customer's floor plan requirements, and the required electrical control components can be selected to further improve the stability of transportation.
The control switch position is reasonably set according to the layout of the conveying system or customer needs to facilitate user operation.
The main structural components are made of stainless steel, the chain plate is made of products from well-known companies, the motor and reducer are made of joint venture products, and the main electrical components are made of products from world-renowned companies.

3.Different names for Jianlibao Group Carbonated Drink Production Line Energy Drink Production Line:

Beverage production line
Beverage processing line
Beverage packaging machine
Beverage production machine
Beverage processing machine
Beverage packing machine
Drink packing machine

Carbonated beverage production line
Cola beverage production line
Sprite beverage production line
Lemonade beverage production line
Perrier beverage production line
Kvass beverage production line
Alcoholic beverage production line
Cocktails beverage production line

Carbonated beverage packaging line
Cola beverage packaging line
Sprite beverage packaging line
Lemonade beverage packaging line
Perrier beverage packaging line
Kvass beverage packaging line
Alcoholic beverage packaging line
Cocktails beverage packaging line

Carbonated beverage end of line
Cola beverage end of line
Sprite beverage end of line
Lemonade beverage end of line
Perrier beverage end of line
Kvass beverage end of line
Alcoholic beverage end of line
Cocktails beverage end of line

4.Quotation and delivery time for Sparkling Water Production Line Carbonated Beverage Packaging Line:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

5.Quality Assurance for Sparkling Water Production Line Carbonated Beverage Packaging Line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

6.Equipment warranty for Sparkling Water Production Line Carbonated Beverage Packaging Line:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

7.Packaging and transportation for Sparkling Water Production Line Carbonated Beverage Packaging Line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.