24000BPH Glass Bottle 1000ml Juice Beverage Filling + Post-packaging Complete

Product Specification

24000BPH glass bottle juice beverage filling + post-packaging complete line

Production line range: provide you with whole plant planning, production line layout design; undertake overall packaging production line; undertake downstream/end packaging production line;

Production line type: bottled carbonated/juice/tea/protein/ Dairy/ Functional/ Plant and other beverage production lines

Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat shrink film packaging machine, carton wrapping packaging machine, palletizer, etc.;

Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.

Production line output: 6,000 bottles per hour-48,000 bottles per hour

1.Introduction to 24000BPH glass bottle juice beverage filling + post-packaging complete line:

The conventional 24000BPH glass bottle juice beverage filling + post-packaging complete line includes the following:

Fruit juice beverage production line
Juice Production Line
Compound juice filling packaging complete line
Pure juice filling packaging complete line
Fruit-flavored drinks filling packaging complete line
Fruit and vegetable juice drinks filling packaging complete line
Hot filling production line
Aseptic filling production line
Glass Bottle juice beverage production line

2.The juice beverage production line mainly includes the following equipment:
Blowing, filling and capping machine, water blowing machine, inkjet printer, inspection machine, bottle inversion sterilization chain, spray tunnel, buffer conveyor platform, labeling machine, weighing inspection machine, buffer conveyor platform, carton wrapping machine, palletizer.

3.Production line design standards:
1) Production line equipment selection principles:
In order to make the equipment of each part of the production line reach the designed production capacity and the production efficiency of the whole line reach the best, it is particularly important to select equipment with appropriate production capacity. If the equipment capacity is too low, the production line cannot meet the planned production capacity requirements, the production efficiency of the whole line is low, and the output cannot meet the market needs. If the capacity is too high, the equipment cost will increase. High-capacity equipment has no chance to run at full load, and the standby time is long, resulting in energy waste and increasing the operating cost of the production line.
2) Production line design standards:
The design of the production line is planned around key equipment. Key equipment is the slowest, most important, and often the most expensive equipment on the whole line. The key equipment in the beverage production line is usually the filling machine.
The calculation of production line performance is based on the performance of this equipment. If this equipment is running, the whole line is running. If this equipment runs slowly, the efficiency of the whole line will decrease. All other equipment has a higher running speed than this equipment.
Based on the storage capacity of large bottles of 24,000 BPH, the filling equipment capacity is 26,000 BPH, and the labeling machine equipment capacity is 27,000 BPH. In order to prevent the impact of equipment downtime due to packaging material replacement, the conveyor line is equipped with a dynamic buffer conveying platform.

4.Main equipments technical solution:

A.Fully automatic high-level bottle depalletizer

1).Fully automatic high-level bottle depalletizer:

2).Equipment features for high-level bottle depalletizer:
(1) Suitable for unloading glass cans.
(2) The main frame requires a gantry frame type, a heavy-duty I-beam base, and a carbon steel plate with a thickness of more than 6mm.
(3) The main drive and lifting chain are RS80 double-row high-strength chains.
(4) The main drive is a well-known brand with a brake motor reducer.
(5) The stacking conveyor line is RS60 double-row high-strength chain, the conveying speed can be variable frequency regulated, and the stacking position can store more than 2 stacks of products.
(6) The door panels on both sides of the main unloading position are automatically adjusted when the stack is fed in. The two door panels are carbon steel welded and the surface is coated with 2.5T SUS304.
(7) The can unloading conveyor is a high-strength large-pitch plastic steel module mesh belt, and the body plate is 2.5T SUS304.
(8) It is required to automatically suck and release the collection partition when unloading the cans, and it is required to have an adjustable clipboard mechanism to unload the cans in one layer to prevent cans from falling.
(9) Empty pallets are automatically collected, and the lifting drive is a brake motor reducer, and the lifting movement is smooth.
(10) The artificial platform is a carbon steel structure, and the surface is covered with anti-slip patterned aluminum plate.
(11) The unloading height is 2500mm, which can be adjusted according to customer requirements.
(12) The whole machine is controlled by PLC linkage, automatically in place, positioning, automatic lifting, automatic suction and release of partitions, automatic unloading of cans, and automatic collection of empty pallets. It is required to be simple to operate and able to quickly handle abnormal problems.

3).Main equipment parameters for high-level bottle depalletizer:

4).Equipment composition for high-level bottle depalletizer:
(1).This machine consists of a full stack input device, a lifting device, a can shaping device, a cardboard suction device, an empty pallet collection device, an empty can conveyor belt, a manual platform device, a safety device and an automatic control device.
(2).The lifting of this machine is automatically controlled by a PLC computer to rise in layers and automatically position. The can body is automatically discharged in an orderly manner by an electric eye, and the partitions are automatically sucked and released. The empty pallets are automatically stacked.
5).Technical parameters for high-level bottle depalletizer:
(1). Power supply: Power supply 380V × 50 Hz × 3
(2). Control power supply 220V × 50 Hz × 2
(3). Air source: Use pressure 7bar
(4). Maximum unloading height: 2400mm (adjustable according to customer requirements)

B.Blow dryer:

1) Equipment features and advantages for blow dryer:
(1) Suitable for glass bottles and other products
(2) High-speed centrifugal fan
(3) The advantage is that it can achieve ultra-high wind speed while achieving ultra-high wind pressure and ultra-large air volume.
(4) The high-speed centrifugal fan adopts the world's advanced fluid mechanics principles and is developed in combination with the aircraft turbine power system. It has the characteristics of ultra-low energy consumption, ultra-high wind pressure, ultra-high wind speed, and ultra-large flow. Thanks to the unique transmission design, the speed of the impeller can reach 13,000-28,400 rpm.
(5) The spider-hand wind knife is used, which is suitable for different bottle types, easy and fast to adjust, and the closest distance to the product ensures the wind cutting effect.
(6) The spider-hand wind knife uses a high-speed centrifugal blower or a high-pressure blower as the air source. The high-speed and high-pressure air generated passes through the main air distributor and is diverted to the high-speed air nozzles at the bottom and on both sides.

2).Main technical parameters for blow dryer:

C.Spray Cooling Machine:

1).Equipment introduction and features for sparay cooling machine:
(1).This equipment is designed for cooling products according to the requirements of high-temperature filling process. The window containing the product to be cooled is automatically fed into the equipment by the bottle feeding conveyor belt for sterilization and then automatically output through the conveyor belt. This equipment is mainly used for cooling and filling automatic production lines of non-gasified materials such as tea beverages, fruit wine, soy sauce, vinegar, fruit juice and other products.
The main features of this equipment are as follows:
(2).Highly reliable conveying device and flexible and convenient speed change system.
(3).The conveyor belt used for conveying bottles is a high-strength heavy-duty conveying plastic chain net with a pitch of 2 inches. It has good strength, high temperature resistance and wear resistance. The module design has hard cross ribs, and the polygonal sprocket can best support the module. Standard chain nets made of high-temperature and chemical-resistant polypropylene are provided.
(4).The chain net combined with the DTS-C dynamic transition transmission system can exert the best product handling capacity. The system consists of a static comb plate and a dynamic DTS chain net. The chain net is located on the surface of the DTS-C comb plate, allowing the product to be automatically transferred; this feature is particularly important when the product cannot stay at the transition point of the cooler feed. The DTS-C transition transfer system does not require a sweeper, which can achieve better production line efficiency. The DTS chain net in the system and the chains on the main feed and discharge conveyors are supported by the same friction strip on the comb plate, which can save installation time and avoid excessive conveyor adjustment processes.
(5).The main drive uses a frequency converter to adjust the speed of the main motor. By changing the motor frequency, the conveying speed of the conveyor belt can be easily adjusted.
(6).Full openness of the main structure: The main body of the machine adopts a fully open frame structure. The top and both sides of the main body are equipped with covers and side doors that can be easily disassembled and assembled, which is conducive to cleaning and maintenance of the equipment.
(7).Easy maintenance of the spray device: The entire spray sterilization system is centrally controlled by a PLC program. The spray nozzle is manufactured using American technology. The nozzle area is particularly large, which can adapt to large-flow spraying and the nozzle is not easy to clog.
(8).Sensitive temperature control: This machine adopts PID temperature automatic control device, which has high temperature control accuracy and sensitive response. By changing the temperature setting value, the set temperature can be changed arbitrarily within the range of 75℃-90℃.
Working process
(9).The container containing the material to be cooled is transported to the conveyor chain network in the main body of the equipment through the bottle inlet conveyor belt. The main drive motor passes through the helical gear-bevel gear reducer, so that the conveyor chain network transports the container to the different temperature zones of the equipment at a uniform speed. After warm water cooling, tower water cooling zone, tap water cooling and pure water spraying, the sterilization process is completed, and finally discharged through the bottle outlet belt.

2).Main technical parameters for sparay cooling machine:

3) Equipment structure and function for sparay cooling machine:
(1) Box parts
The main body of this equipment adopts a box-type fully open wall panel structure, which is divided into 7 sections. The boxes are connected by bolts and sealed with asbestos rubber sheets to prevent hot water from leaking out. Each section of the box is divided into a top, guide rails, rollers, wall panels, water tanks, etc. The upper and lower guide rails are used to carry the conveyor chain network and glass bottles. The water tank is at the bottom of the box, which is mainly used to provide water for spraying. The top and both sides of the box are made of wall panels, with several side doors and top doors, so that the sides and top of the equipment can be easily opened for maintenance, cleaning and observation of the production process.
(2) Box support
The box of this equipment has a total of 32 supports, all of which can be adjusted in height. The support point issuance form can be seen in the equipment foundation diagram. The support structure is shown in the following schematic diagram. It includes nuts, adjustment screws, and foot pads. The height is adjusted by rotating the adjustment screw up and down. The box supports are all located on the foot pads.
(3) Main transmission components:
The main transmission components use a 0.75KW motor direct-connected reducer 1. The reducer adopts a torque arm installation method, and the butterfly spring 2 effectively absorbs the torque impact. The main transmission motor is controlled by a frequency converter, and the overload of the main motor has both current protection and mechanical overload protection. When the starting or running torque is too large, it will inevitably cause excessive compression of the butterfly spring, pushing the travel switch 4 to act. The mechanical overload can be adjusted by adjusting the screw 3.
(4) Transmission chain network
The transmission chain network is used to transport bottles. The technology is provided by Rexnord. The chain plate is not only used to transport bottles, but also serves as the support point for the entire chain network.
(5) Spraying components:
The spraying system of this equipment uses plastic nozzles, which are arranged in a plum blossom triangle to maximize the uniformity of the spray. This structure is simple and has a large nozzle area, which can adapt to large-flow spraying. The spray water for sterilization or cooling is drawn by 5 water pumps at the bottom of the box from 5 water tanks in the box body, which are controlled by heat exchange or cooling tower circulating water. The water is circulated through the pipeline and injected into the spray pipe at the top of the box body, and then sprayed on the bottles of the conveyor chain network. The heat in the hot water is transferred to the liquid in the bottle through the bottle wall through natural convection, so that the heat is evenly distributed, thereby achieving the different temperature requirements of sterilization and cooling.
(6) Temperature control system
a.It is mainly composed of water inlet pipeline, steam pipeline, water level and temperature balance circulation pipeline.
b.The water inlet pipeline is used to supply water required by the water tank and the spray system. When the equipment is working normally, it is also controlled by temperature control instruments,
c.temperature sensors, steam regulating valves, etc., and appropriate cold water is added to control the spray water temperature of the first and fifth temperature zones (generally, tap water is basically not added during normal production, and the spray volume of pure water is adjusted to supplement water consumption). d. The steam pipeline consists of a steam regulating valve, a stop valve, a heat exchanger and pipelines. Its main function is to control the amount of steam added, so as to achieve the purpose of controlling the different temperatures in each temperature zone.
d.Hot water sterilization zone Set temperature T1 Temperature sensor t1 Steam regulating valve makes T1=t1.
e.The circulating water pipeline provides the water source for 5 water tanks. When the equipment is operating normally, the water level and temperature of the water tanks in the front and rear temperature zones are balanced.

D.Bottle sterilization chain:

1) Equipment Overview for bottle sterilization chain:
The bottle inverting conveyor chain is a special supporting equipment for the production line developed according to the process characteristics of the hot filling production line. The equipment tilts the product after filling and capping, uses the temperature of the product itself to sterilize the bottle cap for the second time, softens the sealing gasket of the bottle cap, and improves the sealing between the bottle cap and the bottle body. The bottle inverting time is ≥30 seconds. After sterilization, the conveyor chain automatically straightens the product to enter the next process. During the conveying process, the product is guided by two mutually perpendicular chain plates, and the bottle is automatically inverted, sterilized and automatically raised. The whole process is stable and reliable.
2) Main features for bottle sterilization chain:
(1).The main motor adopts variable frequency speed regulation, which can easily set the production speed.
(2).The machine body is made of stainless steel (AISI304), with a beautiful and clean appearance.
(3).The material in the bottle fully soaks the bottle mouth and the joint of the bottle cap. A special device can be set to realize the orbital vibration during the bottle operation, and the material in the bottle fully convects and exchanges heat.
(4).The conveying system uses a combination of polymer materials, heat-resistant chain plates and stainless steel chains, with a smooth plate surface and little wear.
(5).Heat-resistant rubber pads are installed on the wide chain plates to ensure that the bottles maintain a certain distance and do not roll during the bottle inversion process. Ensure the smooth operation of the bottles.
3) Technical parameters for bottle sterilization chain:
a.Equipment model: SDPL15
b.Nominal capacity: 26,000 bottles-27,000 bottles/hour
c.Effective bottle inversion length: 22m
d.Bottle inversion sterilization time: ≥30s
e.Total motor power: 7.5KW
f.Overall dimensions: 15,000×1350×1100 (length×width×height)
g.Equipment weight: about 5,000kg

5.Quotation and delivery time for 24000BPH glass bottle 1000ml juice beverage filling + post-packaging complete line:

(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

6.Quality Assurance for 24000BPH glass bottle 1000ml juice beverage filling + post-packaging complete line:
(1).The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2).The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5).The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

7.Equipment warranty for 24000BPH glass bottle 1000ml juice beverage filling + post-packaging complete line:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

8.Packaging and transportation for 24000BPH glass bottle 1000ml juice beverage filling + post-packaging complete line:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.