Peiyu PET Bottled Beverage Production Full Line And Packaging Equipments

Product Specification

Peiyu PET bottled beverage production full line and packaging equipments

Production line range: provide you with whole plant planning, production line layout design; undertake overall packaging production line; undertake downstream/end packaging production line;

Production line type: bottled carbonated/juice/tea/protein/ Dairy/ Functional/ Plant and other beverage production lines

Production line equipment: pre-treatment system, blowing, filling and capping all in one machine, labeling machine, bottle/box conveying system, electrical control system, inverted bottle sterilization chain, warm bottle/cooling spray tunnel, water blowing machine, lane dividing machine, heat shrink film packaging machine, carton wrapping packaging machine, palletizer, etc.;

Auxiliary equipment: finished product detection, liquid level detection, inkjet printer, weighing detection machine, etc.

Production line output: 6,000 bottles per hour-48,000 bottles per hour

1.Introduction to Peiyu PET bottled beverage production full line and packaging equipments:

The conventional  peiyu PET bottled beverage production full line and packaging equipments includes the following:

Beverage packaging machine
Carbonated beverage production line
Fruit juice beverage production line
Functional beverage production line
Dairy beverage production line
Plant protein beverage production line
Plant Beverage Production Line
Tea beverage production line
Soda production line
Coffee beverage production line
Milk beverage production line
Energy drink production line
Condiment production line

2.The peiyu PET bottled beverage production full line and packaging equipments mainly includes the following equipment:
Blowing, filling and capping machine, water blowing machine, inkjet printer, inspection machine, bottle inversion sterilization chain, spray tunnel, buffer conveyor platform, labeling machine, weighing inspection machine, buffer conveyor platform, carton wrapping machine, palletizer.

3.Main packaging equipment of the production line:

1) Filling machine:

The overall structure is advanced, simple and reasonable. Its transmission and lifting are placed under the stainless steel workbench, with good waterproof performance, reliable hygiene, and convenient adjustment and maintenance. Filling constant temperature control: The filling cylinder is equipped with a temperature sensor and two-point temperature detection. When the temperature of any part of the material in the feed pipe and the filling cylinder is higher than the set temperature required by the process, the equipment automatically stops and the high-temperature material is automatically returned to the storage tank to ensure product quality. Health agency control: The filling cylinder and the material return pipeline are both aseptically designed, with 200 mesh polishing inside without dead corners. The canning cylinder and the reflux tank are equipped with cleaning balls, which can effectively clean the material residue in the cylinder and the filling valve is equipped with a special cleaning cup. The filling valve inlet and return pipes are connected with heat-resistant soft stainless steel pipes, and the two ends are connected with docking quick-release connectors to avoid connection dead corners and facilitate disassembly and cleaning. CIP interface and loop are reserved.

2) Capping machine:
Safe and reliable sealing
The cap sorter is installed at the top of the capping machine, and a reverse cap discharge return device is installed at the outlet of the cap sorter. The cap sorting and cap feeding are automatically controlled. If there is no bottle, the cap will not be fed, and the machine will stop if there is no cap.
In addition, according to the different process requirements of customers for bottle cap cleaning and disinfection, corresponding satisfactory processing methods can be provided.
Automatic control technology: The main power adopts variable frequency adjustment motor, PLC+frequency converter+human-machine interface, which can meet the arbitrary speed adjustment of 2-50HZ, adapt to various conditions, and facilitate the automation of the whole line.

3) Light inspection box:
Power: 0.08kw;
Dimensions: 800×100×500mm;
Function description:
Used for later inspection of liquid level, debris, seal, label shape, appearance, etc. in the filling bottle.
Main features:
A. Simple structure and easy maintenance;
B. Small size and easy mobile installation;
C. Special light-transmitting glass is used, and the eyes will not be tired during use.

4).SPC-560 sleeve labeling machine:

(1) Main components:
Main frame and enclosure, operation box, bottle separation assembly, conveying assembly, head assembly, drive assembly, driven assembly, knife disc bracket assembly, electric eye bracket assembly, brush lower assembly, feeding assembly, film picking assembly, cutter assembly, center column, bottle belt assembly, brush assembly, each set.
a.Main frame and enclosure: The overall design adopts a wide column design, the transparent frame design is beautiful and generous, easy to disassemble, easy to install and maintain, and the outer frame is made of SUS304 stainless steel, which is easy to clean and prevent corrosion, and meets the food industry standards.
b.The main frame adopts a bent column design for easy installation and processing. Before processing, the positioning holes will be specially designed to ensure the accuracy requirements of the main frame. The ingenious design of the steps can be directly pulled apart during use, which is convenient for debugging and installation. The power distribution cabinet and the main frame are designed as an integral type, which is convenient for installation and transportation.
c.The feeding assembly adopts a servo drive and wind pressure as a buffer to adjust the feeding speed at all times according to the actual operating status of the labeling machine to meet the precise feeding of different products and different operating conditions.
d.Driving component, using servo as drive can meet the different label lengths and different outputs to accurately control the label delivery length, and the operation of the position display makes it convenient for users to change different products.
e.Brushing component, using dual servos as drive can meet the different label lengths and different outputs to accurately control the label delivery length, and the operation of the position display makes it convenient for users to change different products. The use of upper and lower slides can adjust the height of the brush to meet the labeling needs of different bottle heights.
f.Bottle-carrying component, using dual servos as drive can meet the needs of different products and outputs. The movement of the dual servo motors can adjust different line speeds according to different outputs to accurately match the labeling speed. This mechanism can be adjusted up and down, and the width can be adjusted to meet the needs of different products. The operation of the position display makes it more convenient for users to adjust.
g.Brush component, the overall sheet metal structure design is adopted. The brush uses wellhead materials and can operate under high speed conditions to meet the needs of different products. The operation of the position display makes it more convenient for users to adjust.
h.Floor material rack, the floor material rack has two forms, left and right, which can be configured according to the actual needs of customers. This material rack mechanism is simple and ingenious, and easy to install. The material rack is suitable for: the minimum diameter of the label is 76.2mm, and the maximum diameter of the material roll is 500mm.
i.Features of the material rack:
The floor-standing material rack adopts servo control to accurately feed materials according to the actual operation status of the production line, ensuring the normal operation of the labeling machine. The unique large label buffer can not only meet the stable operation of the labeling machine but also realize material change without stopping the machine, greatly ensuring the production volume.
The unique label connection design changes the traditional manual cutting label. This design can ensure the straightness of the cut label and make the labeling machine run more smoothly.

(2) Equipment features and advantages:
a.This model is suitable for round bottles and square bottles made of glass bottles, plastic bottles and other materials.
b.Reasonable layout: the integral head lifting mechanism, modular private service cutter, center column design and private service floor-standing material rack in the same direction, the operation box design makes the whole machine easy to operate, and the use of servo bottle separation and bottle stop can enable the host to adjust the operating status according to the actual operating conditions.
c.The bottle separation component, drive component, brush down component, feed component, cutter component, bottle belt component, brush component, adopt advanced and reliable servo motor drive method. Compared with the traditional mechanical mechanism, this form can adapt to the labeling requirements of different label lengths and different bottle types by controlling the speed of the drive components through PLC and servo motor controller according to different product characteristics, which is convenient and flexible to meet the labeling requirements of different bottle types of customers.
d.The change parts such as bottle separator, bottle stopper, cutter, center column, etc. are all designed with modular quick disassembly and assembly structure.

(3) Steam shrinking furnace
a.Main components:
Main accessories of steam furnace: stop valve, filter, pressure gauge, pressure reducing valve, angle seat valve, manual ball valve, steam trap.
The secondary pressure reducing valve uses the Japanese Valve Sky brand product, with high quality and stable performance.
b. Main features and advantages of the steam furnace:
b1.The shrinking furnace is designed according to the shrinking characteristics of the label, and the nozzle height and width are uniquely designed to be adjusted for different bottle types. The external design has a perspective window to observe the entire shrinking process;
b2.The shrinkage is divided into 3 temperature zones, and the temperature of each shrinking area can be adjusted according to the shrinkage needs to achieve the best shrinking effect;
b3.Two decompressions, the first decompression to 0.4Mpa, and the second decompression to 0.1Mpa;
b4.The unique inlet and outlet design can condense steam to prevent steam leakage;
b5.The integrated adjustable exhaust duct design can adjust the exhaust volume according to the shrinkage of each section and can send the steam away under the action of the fan, which is beneficial to the workshop working environment.

5) Fully automatic case wrapping machine:
a.Equipment principle: The cardboard is sucked and placed on the duty buffer warehouse one by one by the vacuum suction cup, and transported to the confluence of the carton and the product. The bottles (cans) conveyed and arranged in the form of specifications enter the upper part of the carton at the glue-wrapping net chain, and enter the cardboard forming area together with the unfolded carton, and realize the fully automatic wrapping process through glue spraying, folding and other actions.

b.Equipment features
c.Linear bottle separation: two servo motors cooperate to quickly complete the bottle separation action on the bottle conveying surface;
d.Horizontal wrapping: horizontal wrapping on the bottle conveying surface, stable and reliable operation; convenient and fast to change bottle type and arrangement method;
e.Suitable for a variety of bottle types: suitable for a variety of bottle types, bottle type conversion is fast and convenient, and changing bottle type and arrangement method is convenient and fast;
f.Unique box pressing technology: the carton is firm and reliable after forming and pasting, and the appearance is beautiful;
g.Convenient and fast adjustment: the whole machine is equipped with a width, height and height adjustment mechanism for easy type change.
h.Humanized operation interface: equipped with fully automatic LCD touch screen control system and electronic detection function, making operation simple and convenient;
i.Equipped with various protection, detection, and other automatic systems as well as internationally renowned brand sol spraying system;
s.Independently designed machine body, seamless safety protection device, safer operation of the machine, more beautiful and practical appearance of the machine
t.Equipment equipped with vacuum pump, stable vacuum and low noise.

6).Double-channel gantry palletizer:
a.Overview:
The palletizer automatically stacks cartons that have been loaded into containers in a certain arrangement on the pallet. It can stack multiple layers and then push them out to facilitate forklift transportation to the warehouse for storage. This equipment adopts PLC+touch screen control to achieve intelligent operation and management, which is simple and easy to master.
b.Equipment composition:
This machine consists of an input device, a lane dividing device, a box pushing and arranging device, a box removal and stacking device, an empty pallet supply device, a finished product stacking device, a safety device and an automatic control device.
Process:
(1) Carton input part
Carton conveying device
According to the set arrangement method, the cartons are forced to turn or convey to achieve the purpose of sorting and sorting.
Sorting device
The supply conveyor belt pushes the sorted first column of cartons into the lifting device with a cylinder and then pushes them into the second and third columns in turn to form a sorting.
(2) Automatic palletizing device
When the cartons are arranged in a certain order to form a group (layer), the elevator carrying the order layer rises and moves forward to the top of the palletizing device, and is placed steadily on the pallet (or the previous order layer) to form automatic palletizing. The palletizing device relies on a variable frequency motor and chain to complete its lifting, lowering and forward (backward) movement.
(3) Pallet section

Pallet supply device
The pallet warehouse can stack 8-10 empty pallets and supply pallets to the palletizing device at a fixed time according to the program requirements. It is powered by a separate motor.
Pallet output device
When a pallet reaches the number of stacking layers, a signal is issued to push the actual pallet out of the palletizing section, and the actual pallet is sent to the designated location through the removal conveyor belt.
c.Material:
Frame: SS41 (A3 steel spray paint)
Axle: S45C bearing steel
Roller: Double-end bearing roller (galvanized)
Hood: SS41 (A3 steel spray paint)
Guide plate: SS41 (A3 steel spray paint)
d.Features:
(1) Touch screen operation is used to realize human-machine dialogue, which can display production speed, fault cause and location, and has a high degree of automation. PLC programmable program can be used to program the sorting and stacking of cartons, pallet supply and discharge.
(2) Schneider PLC and touch screen (6 inches) or other imported brands are used, and the electrical components meet international standards, with reliable performance, interchangeability and durability.
(3) Pneumatic components and cylinders produced by German FESTO or Japanese SMC and Yadek are used, with reliable quality and performance.
(4) The safety door and hood are equipped with electrical sensing devices. When the hood door is opened, the machine stops working to protect personnel.
(5) The stacking mode can be adjusted easily and simply on the touch screen.
(6) The stacking is stable and efficient, which can greatly save manpower.
(7) The carton supply system is controlled by a brake motor to ensure that the carton is delivered at the pre-set position.
(8) The noise is low and meets the Chinese international standard of noise below 75db.
(9) Several stacking modes can be completed without replacing stacking parts.
e.Technical parameters of palletizer:
Stacking speed of the whole machine 60 boxes/minute
Maximum load per layer 250Kg
Maximum load per pallet 1500Kg
Maximum stacking height 1800mm
Installation power 20Kw
Air pressure 7bar
Air consumption 200L/min
Pallet size To be determined
Equipment weight Approximately 5500kg
Electrical configuration
PLC Schneider or well-known brand
Inverter Schneider or well-known brand
Photoelectric sensor SICK
Transmission motor Hengchi
Pneumatic components SMC or well-known brand
Low-voltage electrical appliances Schneider
Touch screen Schneider
f.Utility consumption:
1>Power: AC, 3-phase, 380V, 11KW 50HZ
2>Air consumption: 500NL/MIN (air usage: 5-6kg/cm2)

4.Quotation and delivery time for peiyu PET bottled beverage production full line and packaging equipments:

(1). Quotation validity period: 1 month;
(2). Payment method: T/T, L/C.
(3). Customers provide the product and packaging samples required for factory trial free of charge;
(4). Delivery time: 60 working days from the receipt of customer deposit and product packaging samples.

5.Quality Assurance for peiyu PET bottled beverage production full line and packaging equipments:
(1). The company guarantees that the goods provided are brand new, unused, made of the latest design and suitable materials, and meet the quality, specifications and performance specified in the technical contract in all aspects;
(2). The company guarantees that after the production line is properly guided, installed and debugged, the equipment will reach the various technical performance indicators of the product within 15 days of the entire system being put into operation;
(3). The company guarantees that within the quality assurance period specified in the contract, it will be responsible for defects, failures and damages of the production line caused by defects in the design, process, manufacturing, installation, debugging or materials provided and the quality of the seller's equipment;
(4). The equipment quality assurance period is 12 months after the acceptance of the production line. If during the quality assurance period, it is found that the quality or specifications of the equipment do not meet the contract provisions, or it is proved that the equipment is defective (including potential defects or the use of unqualified materials, etc.), the buyer has the right to propose rectification to the seller within the product quality assurance period according to the inspection certificate issued by the statutory department;
(5). The company guarantees the mechanical properties of the equipment provided, the quality of the product and the consumption indicators of the product.

6.Equipment warranty for peiyu PET bottled beverage production full line and packaging equipments:
(1).After the equipment is accepted, a 12-month warranty is provided, and the control system (standard Huichuan brand) provides a 24-month warranty; during the warranty period, our company will provide users with free spare parts and timely and effective services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our company guarantees that the maintenance personnel will rush to the customer's site within 48 hours to help the customer eliminate the fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with a wide range of preferential technical support, sufficient spare parts supply and other after-sales services for life;

7.Packaging and transportation for peiyu PET bottled beverage production full line and packaging equipments:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed frames, which are suitable for long-distance transportation, moisture-proof, rust-proof, shock-proof, suitable for land transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.