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XGFY series 4-in-1 filling machine equipped with rotary transmission, which consist of bottle infeed screw, gas rinser, weighing filler, screw capper , press capper, finished bottle discharge chain, sealed window, electrical control box, etc. System composition: According the process requirement,the system is mainly divided into rinse the bottle(gas), filling and capping system, electrical control system, etc.
Products Description
1.4-in-1 oil filling machine are mainly composed of main drive, rinsing, filling, capping, star wheel, including 50 heads of
rinsing, 50 heads of filling, 12 heads of aluminum screw cap and 10 heads of plastic press cap. 2.The equipment adopts self-developed weighing non-contact filling device, and the filling method is rotary filling, in which includes feeding equipment, servo motor control valve opening, dynamic weighing detection device and PLC control 3.The analog controlsthe opening of the filling valve can accurately control the filling flow rate and fluid leve 4.Filling according to dynamic weighing, and it cancontrols the size of the valve opening after accurate measurement. 5.The device uses a sanitary valvefor fast response. 6.The contact between the equipment and the finished product (pipeline, filling valve) is made of SUS304 material, which meets the requirements of food machinery. 7.The equipment adopts screw way to feedthe bottle, star wheel drive, and screw drive is designed with overload detection device. 8.Equipped with human-machine interface, PLC control system and touch screen control.
Detailed Images
Rinser
Weight filler
Aluminum cap screwing machine
Plastic press capping machine
Main Features
1.Empty bottle screw variabledistance transmission, which can be changed according to the requirement of customer. 2.Filling using dynamic weighing measurement,accurate filling weight, stable operation of Equipment. 3.Filling weight can be adjusted according to customer requirement. 4.Equipped with centralized refueling device, which can save refueling maintenance time. 5.The height of the rinser,filler,screw capperand press capper can be adjusted according to the customer's bottle shape with strong applicability. The adjustment power is domestic motor. 6.Capping head with pressure scale can be customized. 7.The capping machine puts the cap accuratelyand screws the cap stably. No bottle,no cap. All stainless steel welded rack, which is covered with stainless steel mask.
Technical Parameters
Model
XGFY50-50-12-10
Station number
50 heads of rinsing, 50 heads of filling, 12 heads of aluminum screw cap,10 heads of plastic press cap.
Production capacity
15000BPH(1L)
Filling system
Weighing non-contact filling
Applicable bottle type
Diameter;φ50－φ120mm, Height;165－290mm
Gas consumption
About 1.3m³/min
Rated voltage
440V,60HZ,three-phase five-wire
Main motor power
About 11kW
Elevation(bottom of bottle to ground)
About 1150mm
Dimensions
About 6500×4300×3200mm (length×width×height)
Weight
About 15000Kg
Main Configuration
No.
Item
Configuration description
Bottle infeed screw
1.
Screw material
ultra-high molecular polyethylene
2.
Screw dive
gear drive with safety clutch Brand:Nangjing gongnuo
(1)The material is 304, and the bottle clamp is ultra-high molecular polyethylene (3)Plastic bearing brand: IGUS (4)Active bottle clamping, cam opening
2.
Rinsing medium
(1) Gas flush bottle (2) pneumatic dynamic and static seal (3) With gas filter, filter element brand:PALL Valve:Liyang Sifang or equivalent brand
3.
Other
(1) Rinse clamp mounting tray material:304 (2) With gas collection fan
Filler
1.
Liquid tank
(1) Material304,bottom plate≥16mm (2) With liquid level detection element, automatic control of material feeding
2.
Filling valve
(1) Valve opening executive motor:IGUS (2) Non-contact filling valve with tailing suction back (3) Material contact liquid material:304 (4)Valve:Liyang Sifang or equivalent brand
3.
Rotary pneumatic solenoid valve
Brand:FESTO or SMC
Aluminum cap screwing machine
1.
Screw cap head
(1) Capping head is aluminum, made in China (2) With thread knife and back sealing knife,Spring tension is adjustable (3)It cannot be sealed without a lid
2.
Cap scraper
(1) Installed above the filling capping wheel (2) Spring force hook cap with spring retaining section
3.
Integral component
(1) Screw cap with bottle bottom plate (2) Including inner guide rail
Plastic press capping machine
1.
Press cap head
(1) Screw cap head is visible on the outside and made of material 304 (2)With adjustable spring pressure and scale
2.
Shift cap tray
(1) Installed on the side of the capping machine (2) The cap is sent from the cap tray that will be placed when there is a bottle
3.
Integral component
(1) Screw cap with bottle bottom plate (2)Including inner guide rail
Cap supply system
1.
Aluminum cap supply system
(1) Waterfall lid lifter (2) Power for domestic motor,with UL certification (3) With reverse cap rejection,and low pressure ultraviolet sterilizer
2.
Plastic cap supply system
(1) Cap through the belt (2) Power for domestic motor,with UL certification (3) With cap sorting device, reverse cap rejection,and low pressure ultraviolet sterilizer
Window sealing rack
1.
Main rack
(1) Stainless steel 304 welded construction (2) Bottom plate22mm,covered with stainless steel 304 plate (3) Adjustable foundation bolt and base anchor,material:304
2.
Window sealing
(1) Closed,flushing area has a fan for air extraction,filling and Sealing area with positive pressure FFU. Brand:AAF
(1) Plastic bearing brand;IGUS (2) The prime power motor is SEW (3) Wire color refer to NEC standard requirement or required by party A (4) Centralization lubrication:SKF
Q1: which city are you in? how can I get to your factory? Are you a trading company or factory? A1: We are in Zhangjiagang city, two hours driving from Shanghai. We are factory. Manufacturing mainly beverage filling and packagingmachines. We offer turnkey solutions with more than 10 years experience.
Q2: Why is your prices higher than others? A2: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.
Q3: What is your delivery time? A3: Normally 30-60 working days depends one machines, water machines are faster, carbonated drink machines are slower.
Q4: How to install my machines when it arrives? How much the cost? A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed.Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.
Q5: How long time for installation? A5: Subject to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.
Q6: How about the spare parts? A6: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units tosave international courier such as DHL, it is really costly.
Q7: What is your guarantee? A7: We have one year guarantee and life-long technical support. Our service also including machine maintence.
Q8: What is your payment term? A8: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported also.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Seller
Year Established:
2008
Total Annual:
8 Million-10 Million
Ecer Certification：
Verified Supplier
About us
Set up in 2008, Sunswell leads the market in the field of liquid bottling, blow molding, labeling, packaging machinery and process technology for water, tea, juice, carbonated drinks, energy drinks, liquid, beer, edible oil, dairy and daily care products, etc.
... About us
Set up in 2008, Sunswell leads the market in the field of liquid bottling, blow molding, labeling, packaging machinery and process technology for water, tea, juice, carbonated drinks, energy drinks, liquid, beer, edible oil, dairy and daily care products, etc.
...
