Aquaculture Livestock Animal Feed Pellet Making Machine High Speed

Product Specification

Feed pellet machine

type

Feed pellet machine, is divided into ring mold feed pellet machine, flat mold feed pellet machine, feed pellet machine roller; According to the use can be divided into: small household pellet feed machine, poultry feed pellet machine, small poultry pellet feed machine, fish feed pellet machine, rabbit feed pellet machine, pig feed pellet machine, straw feed pellet machine; According to the production can be divided into: straw feed pellet machine, wheat bran feed pellet machine, soybean meal feed pellet machine, corn straw feed pellet machine, wood pellet machine and so on. A variety of different feed pellet machine, in appearance and production mode of different points

Feed pellet machine, widely used in large, medium and small aquaculture, grain feed processing plants, livestock farms, poultry farms, individual farmers and small and medium-sized farms, farmers or large, medium and small feed processing plants.

Debug program editor broadcast

1. First of all, we should understand the technological process of pellet feed production line and the function of each specific equipment in the technological process;
2. Before debugging, check the operation of a specific equipment one by one, and understand the crushing particle size of the crusher that matches the die hole of the granulator used. The particle size of raw materials should be fine, but not too fine, preferably coarse, medium and fine.
A, particle size above 3.35mm ≤1%
B. Particle size above 2.0mm ≤5%
C, more than 1.0mm particle size about 20%≥>
D. The particle size above 0.5mm is about 30%
E. The particle size below 0.25mm shall not be less than 20%
F. The particle size above 0.25mm is about 24%
3, before debugging to wash the warehouse, remove the stones and welding slag and other sundries left during installation;
4, before debugging, check whether the steam pipeline system used has good decompression function and hydrophobic function, in order to ensure the drying and saturated quenching and tempering steam required for granulation, and to ensure that there is always 0.058-0.4mpa steam after the pressure reducing valve;
5, before start the pelletizer should adjust the distance between the roller and ring die, generally for the rotating ring die when the roller turn not turn (i.e., roller and ring die spacing is 0.1 ~ 0.4 MM is best), don't make the ring die and a tuning roller spacing is too small, lead to direct friction, such not only can accelerate the ring die and roller friction losses, but also reduce the production of the unit output;
6. When starting the pelleting equipment, the feeding amount should not reach the maximum instantly. It should take 5-10 minutes to reach the ideal feeding amount (i.e. the motor current value in normal production is 85~95% of the rated current value) by adding a little material and a little steam at the same time [1].
Prevention of undesirable phenomena
1, the particles have axial crack or radial crack phenomenon, and the pulverization rate is high, the output is low, leading to the reason of this phenomenon can not reach the adjustable tempering temperature, the material curing degree is poor, should improve the tempering temperature, increase the amount of steam when tempering; It may also be that the cutter position is far away and blunt, so that the particles are short or torn rather than cut;
2. The particle surface is not very smooth, and the pulverization rate is high. It may be that the compression of the ring mode is relatively small, so the compression hole should be increased. Ring mode compression;
3, the particle surface is smooth, but the hardness is too high, may be the ring modulus compression ratio is large, should reduce the ring modulus compression ratio;
4, when the particle moisture is high, the production output is low, and often appear blocking machine phenomenon, which may be that the pressure reducing valve can not play the decompression effect or the trap can not play the role of hydrophobic, should adjust the pressure reducing valve, so that the steam pressure into the conditioner is 0.1-0.4mpa, and the trap can play the role of hydrophobic. The quenching and tempering temperature can also be increased accordingly, because the increase of temperature is conducive to the improvement of the degree of maturation of the material. Generally, the moisture content of the material increases about 1% when the temperature increases 11℃.
5, particle length is different, should adjust the cutter distance or adjust the material deflection scraping position;
6. Where the current deviation of the two motors is large, the belt tension of the two motors should be adjusted to make the tension as consistent as possible [1].