Quanstar Intelligent Controls (Shanghai) Co.,Ltd
| Name | assembly line for electric vehicle sensor |
| Application | automotive (electric vehicle) automation |
| Warrenty | one year |
| Type | fully automatic |
| Control system | PLC |
| Voltage | 380V/220V |
| Packaging Details | wooden box |
| Payment Terms | L/C,T/T |
| Brand Name | Quanstar |
| Certification | ISO |
| Place of Origin | Shanghai |
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Product Specification
| Name | assembly line for electric vehicle sensor | Application | automotive (electric vehicle) automation |
| Warrenty | one year | Type | fully automatic |
| Control system | PLC | Voltage | 380V/220V |
| Packaging Details | wooden box | Payment Terms | L/C,T/T |
| Brand Name | Quanstar | Certification | ISO |
| Place of Origin | Shanghai | ||
| High Light | Electronic Sensor Testing Assembly Automation Machine ，Electronic Sensor Assembly Automation Machine 380V ，Electronic Sensor PLC Assembly Line | ||
Electronic sensor assembly and testing time manufacturing automation solution
The design of the assembly line for electric vehicle PT sensor focuses on flexibility and high efficiency.
Feeding and transportation: The automated logistics system is used to quickly transport sensor parts from the warehouse to the assembly line through conveyor belts and robotic arms. During the transportation process, QR code recognition technology is used to classify and track parts to ensure the accuracy and traceability of parts.
Assembly workstation: A flexible assembly workstation is designed, which can be quickly adjusted according to the needs of different products. For sensor housings and sensitive elements of different sizes, rapid production switching can be achieved by replacing fixtures and adjusting program parameters. At the same time, a vision system and force feedback technology are adopted to ensure the accuracy and stability of the assembly process.
Inspection link: In addition to conventional pressure and temperature detection, vibration testing and electromagnetic compatibility testing are also added. The vibration test simulates the vibration environment of the car during driving to ensure the reliability of the sensor under harsh conditions. The electromagnetic compatibility test ensures that the sensor works normally in a complex electromagnetic environment. The detection data is automatically uploaded to the enterprise's quality management system to facilitate real-time monitoring and analysis of product quality.
Production line layout: A linear layout is adopted, and each workstation is arranged in sequence to make the production process clearer and more efficient.
| Function | automatic feeding, assembly & testing line |
| Production | EV EXV (Electric Vehicle Electronic Expansion Valves) |
| Cycle time | 10 s/pc |
| Defective rate | below 0.5% |
| Processes | automatic feeding |
| PCB glue coating | |
| spin riveting | |
| PIN cut & bent | |
| leak testing | |
| Features | compatible with 3 different types |
| ESD breakdown prevention | |
| sensor implantation |
Automotive (electric vehicle) automation solution
● Power system assembly automation solution
● Chassis system assembly automation solution
● Automotive electronics assembly automation solution
● Body and interior assembly solution
Company Details
Business Type:
Manufacturer
Year Established:
2011
Employee Number:
200~300
Ecer Certification：
Verified Supplier
Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures high-end equipment in the field of assembly automation. We specialize in the design and producing of customer-specific precision assembly and test automation machine such as automated stations and single piece workcells, providing custome... Quanstar Intelligent Controls (Shanghai) Co.,Ltd manufactures high-end equipment in the field of assembly automation. We specialize in the design and producing of customer-specific precision assembly and test automation machine such as automated stations and single piece workcells, providing custome...
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