High Precision Automatic Toroidal Coil Winding Machine For Doughnut Shape

Product Specification

High-precision Toroidal coil winding machines with 10" HMI programmable PLC controller
 
 
XT-CH001S is a fully automatic toroidal coil winding machine for various Doughnut shape cores,
It is the most versatile machine for wire diameters from 0.2-2.2mms. stable and durable.
 
 
A toroidal coil winding machine is a specialized machine designed to efficiently and accurately wind coils in a toroidal shape. Toroidal coils are often used in various applications, including transformers, inductors, and sensors. Here's an overview of the components and working principle of a toroidal coil winding machine:
 
1. Coil Former:
- The coil former is a toroidal-shaped core made of a suitable material, such as ferrite or iron powder. It provides support and structure for the coil windings.
 
2. Winding Head:
- The winding head is the main component responsible for winding the coil. It consists of a rotating spindle and a wire guide.
- The spindle holds the coil former and rotates it during the winding process.
- The wire guide directs the wire onto the coil former in a specific pattern and maintains the desired winding pitch.
 
3. Wire Feed System:
- The wire feed system supplies the winding wire to the winding head.
- It typically consists of a wire spool, a tension control mechanism, and a wire guide.
- The tension control mechanism ensures that the wire is fed with the appropriate tension to maintain proper winding quality.
 
4. Traverse Mechanism:
- The traverse mechanism moves the winding head back and forth across the coil former.
- This motion ensures that the wire is evenly distributed over the entire surface of the coil former.
 
5. Control System:
- The control system manages the winding process, including the speed of the winding head, the traverse rate, and the number of turns.
- It also monitors the winding parameters and adjusts them as needed to maintain the desired coil specifications.
 
6. Safety Features:
- Toroidal coil winding machines often incorporate safety features to protect the operator and the machine.
- These features may include emergency stop buttons, interlocks to prevent unauthorized access to hazardous areas, and guards to shield the rotating parts.
 
The working principle of a toroidal coil winding machine involves the following steps:
 
1. The coil former is mounted on the spindle of the winding head.
2. The wire is fed from the wire spool through the wire guide and onto the coil former.
3. The winding head starts rotating, and the wire is wound onto the coil former in a specific pattern.
4. The traverse mechanism moves the winding head back and forth across the coil former, ensuring even distribution of the wire.
5. The winding process continues until the desired number of turns is achieved.
6. Once the winding is complete, the coil is removed from the machine and subjected to further processing, such as insulation and encapsulation.
Toroidal coil winding machines are designed to handle different wire sizes, coil diameters, and winding patterns. They offer precise control over the winding parameters, resulting in high-quality and consistent coils. These machines are widely used in various industries, including electronics, automotive, and power generation.
 
 
Product Features
 
 
Advanced Fibre Optic Sensors system is combined with AC servo motor drive system for precise positioning.
 
Intuitive and simple operation, with 10" HMI to edit programs in dialogue mode, easy to use.
 
High precise tensioner is optional to assure of winding quality.
 
Automatic magnetic core uploading, wire feeding, winding, unloading, etc.
 
50 sets of programs can be stored, and program switching is fast.
 
Hierarchical management and password storage function to prevent non-related
 
 
A fully automatic magnetic ring winding machine specially designed for the symmetrical winding method of magnetic rings.
 
Dual working station design, which greatly improves the winding speed.
 
It can be a single layer, two layers reciprocating, three layers of wiring, precise wiring, and high efficiency.
 
wide range of wire diameter compatibility from 0.5mm- 2.2mm
 
It will automatically stop when there is a shortage of materials (magnetic core, copper wire).
 
The magnetic core can be amorphous, iron powder core, iron-silicon-aluminum, and other materials.
 
The wire can use copper wire, aluminum wire,
 
the speed is adjustable, and the specifications are easy to change Fast.
 
 
The basic information of XINGTE
 
XINGTE was founded in 2007, it is headquartered in Shenzhen. with a factory area of 30,000 square meters.
 
Xingte has more than 600 employees, including 130+ engineers, a project team of 20+, and more than 230 after-sales service staff.
 
Established Suzhou branch in 2021, and Vietnam and Singapore branches in 2023.
 
Focus on manufacturing and R&D precision coil winding equipment, non-standard automation equipment, and supporting automatic lines
 
With nearly 20 years of development, Xingte has become a leading brand in the segmented industry, with customers all over the world
 
 
Product parameters
 

 
 
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Toroidal coil samples

 
 
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