Air Coil Winding Machine High Consistency

Product Description:

A self-contained fully automated system designed for winding self-supporting air coils using wire coated with thermoplastic adhesive. The wire is heated by the hot air supply during winding onto the coil, with the turns bonded together by the adhesive. Once completed, the finished coil is extracted from the tooling and automatically ejected from the machine. Applications include RFID coils, laser heads, voice coils, magnet coils, sensor coils, vibrator coils, and pancake motor coils.

Main features:

1. Automatic wire clamp and cutting system, layer winding, material unloading, and tool cleaning after each cycle.
2. Optional release agent dispensing to assist in coil removal from the tooling.
3. Precise programmable pitch control for accurate layer winding.
4. Equipped with a 10" touch screen for easy setup, industrial PC, network card, and unlimited program storage on a USB stick.
5. Wire tensioner with magnetic braking for consistent wire tension.
6. Synchronous drive tailstock for precise winding tool alignment and compatibility with smaller core IDs.
7. Programmable temperature control for the hot air system, offering flexibility in operation.

If a number of coil types are required from one machine, then the programmable tailstock position allows a quicker tool changeover time.

Application:

For winding self-supporting coils using thermo-plastic coated wire. The wire is heated using hot air as it is wound onto a former, bonding the turns together. At the end of the cycle, the former is then removed and the finished coil ejected from the machine. Typical products include RFID coils. laser heads, voice coils, magnet coils, sensor coils, vibrator coils, and pancake motor coils.

Pictures of our company

Pictures of the machine

The coil samples

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Q: I want to search for machines for my production, who and how do I contact XINGTE?

A: You can fill up the inquiry form or send a mail with product information directly to sales@xingtekj.com

Q: How do I know which machine suits my need?

A: Please send us the information and productivity request to us and we will find you the most suitable machine.

Q: What information shall I submit for evaluation?

A: Please provide product pictures, 2D/3D drawings and specifications if available.

Q: Does XINGTE machines has CE certification?

A: CE certification for machines could be available whenever necessary upon inquiring about the machine.

Q: Can I produce various types of products in one machine?

A: Yes, but it depends on the dimensions and specifications of your products.

Q: After buying the machine, can we edit the winding programs ourselves later on when a new product is planned?

A: Yes, winding program editing is available easily through the HMI with a well-trained personnel from you.

Q: Will XINGTE provide complete training for the programming?

A: Complete training could be scheduled upon Factory acceptance in Taiwan or Site Acceptance in your factory.

Q: Will XINGTE provide a 2D/3D drawing of the machine?

A: We can provide the 2D PDF drawing of tooling and contact parts, but not structure or complete machine drawings.

Q: After buying an individual machine, can we upgrade and integrate it into an automatic machine line in the future?

A: If there's a possibility of developing into an automatic machine line in the future, it has to be planned from the beginning. Space for structure has to be reserved so that it can be joined with other machines.

Q: Can we use the consumable parts that have the same specification but a different brand from local?

A:It can only be used with the consent of XINGTE. If you use parts of different brands without approval, XINGTE will not be responsible.