High Efficiency Brushless Motor Winding Machine With 2 Working Stations

Product Description:

The stator automatic winding machine features a needle-type winding head (available in single or dual station options) designed to guide wires through stator slots at high speeds efficiently.

Controlled by a PLC system, the machine utilizes AC servo motors for each axis, working alongside precise mechanics to deliver a high level of accuracy.

An AC servo motor drives the automatic core indexing, allowing for infinitely programmable indexing angles to achieve various winding positions and wire routing paths.

The winding head, core indexer, and head traverse move together in a coordinated manner, making it possible to achieve complex wire routing configurations with ease.

The machine incorporates a combination of mechanical, pneumatic, and electronic systems, ensuring high performance and reliable operations while also simplifying maintenance.

An electronic wire tension controller, under the control of the PLC, provides precise wire tension. The programmable tension levels can be adjusted for different winding stages, allowing for better winding quality and flexibility in wire routing.

The machine also features a robust frame that can withstand vibrations and large inertia generated during high-speed winding.

Model number: XT-02D

Wire diameter: Ø0.1 ~ Ø1.6mm

Stator outer diameter (wheel hub): Max 3100mm

Stator inner diameter (wheel hub): 10-110mm

Stator stack thickness: 150mm

Winding method: Flyer fork winding

Winding station: 2 stations

Power: 4.5KW

Power supply: AC380V, 50/60Hz

Air pressure: > 0.6Mpa

Winding speed: 1200Rpm

Machine dimension: 1710*680*1990mm

G. W: 450KGS

The motor stator automatic winding machine is suitable for a variety of industries, including household appliance manufacturers (washing machines, fan motors, ceiling fan motors, hub motors, vacuum cleaners, mixers, hair dryers, cameras, and household electric fans).

It is also widely used in electronics, automotive, and aviation industries, where precision and high-speed winding are essential. With its advanced technology and precise mechanics, this machine can meet the demands of various industries, ensuring efficient and accurate operations.

Features:

The Advanced Fibre Optic Sensors system utilizes an AC servo motor drive system, ensuring accurate and precise positioning.

It boasts an intuitive and user-friendly operation, with a 10" HMI that allows for easy program editing in dialogue mode.

A highly precise tensioner is integrated to guarantee superior winding quality.

The system also features an automatic pin wrapping and residual wire removal system.

With the capability to store up to 50 sets of programs, program switching is quick and efficient.

To provide added security, the system offers hierarchical management and password storage to prevent unauthorized personnel from making any unintended changes.

Technical Parameters:

Applications:

Brand Name: XINGTE

Model Number: XT-02D

Place of Origin: CHINA

Wire Dia: Φ0.2mm ~ Φ1.6mm

Winding Head: Dual Head

Stator Od: ø10~105mm

Working Stations: 2

Applicable: Manufacturing Plant

The XINGTE XT-02D Stator Winding Machine is a highly efficient and versatile electric motor winding machine designed for use in manufacturing plants. It is specifically designed for wind stators for electric motors with a wire diameter ranging from Φ0.2mm to Φ1.6mm.

Featuring a dual-head winding system, the XT-02D allows for the simultaneous winding of two stators, increasing production efficiency. This machine can handle stators with an outer diameter ranging from ø10mm to ø105mm, making it suitable for a wide range of motor sizes.

The XINGTE XT-02D is equipped with 2 working stations, allowing for continuous operation and reducing downtime between winding tasks. Its compact design and user-friendly interface make it easy to operate and maintain.

This stator winding machine is perfect for use in manufacturing plants where high volume and precision winding of electric motor stators is required. It can significantly increase production efficiency and reduce labor costs.

With its reliable performance and efficient design, the XINGTE XT-02D Stator Winding Machine is the ideal choice for any manufacturing plant looking to streamline its stator winding process. Trust XINGTE to provide you with the best quality and most efficient electric motor winding machines on the market.

Customization:

Brand Name: XINGTE

Model Number: XT-02D

Place of Origin: CHINA

Wire Dia: Φ0.2mm ~ Φ1.6mm

Air Pressure: At Least 0.6MPa

Stator Od: ø10~105mm

Winding Head: Dual Head

Safety Features: Emergency Stop Button, Overload Protection

With our customized service for Stator Winding Machine, we provide tailored solutions for your specific motor winding needs. Our Electric Motor Winding Machine, also known as BLDC motor winding machine, is designed to meet the highest standards of precision and efficiency.

At XINGTE, we understand that every customer has unique requirements. That's why we offer a wide range of customizable options for our XT-02D model, including:

• Customizable wire diameter options ranging from Φ0.2mm to Φ1.6mm
• Flexible air pressure settings, with a minimum requirement of 0.6MPa
• Stator outer diameter options from ø10mm to ø105mm
• Dual winding head for increased productivity and versatility
• Advanced safety features, such as an emergency stop button and overload protection, to ensure the safety of your operators and the machine

With our extensive experience and expertise in the field of motor winding, we guarantee high-quality and reliable customized solutions for your specific needs. Trust XINGTE to provide the perfect Stator Winding Machine for your business.

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FAQ:

• Q: What is the brand name of this product?
  A: The brand name of this product is XINGTE.
• Q: What is the model number of this product?
  A: The model number of this product is XT-02D.
• Q: Where is this product manufactured?
  A: This product is manufactured in China.
• Q: What type of winding does this machine produce?
  A: This machine produces stator windings.
• Q: What is the power source for this machine?
  A: This machine is powered by electricity.