Vertical Automatic Peanut Sauce Filling Machine

NP-VF automatic sauce filling machine is specially design for filling viscous sauce into glass jars and pet bottles, it is also namely sauce filler, sauce jar packing machine. 

There are many models and types of sauce filling machine base on different capacity, the filling nozzles number are from one head to 16 heads, and the filling volume is from 100g to 1000g and even 1000g to 5KG.

► Main structure of sauce filler

-20L to 200L Top hopper for option, double Jacket hopper with heating and mixing system for option,

-Main body of machine made by 304SS

-Filling nozzzles, filling nozzles are specially design for anti-drop sauce filling

-Filling nozzles moving up and down by air cylinder, and servo motor moving up and down for option

-PLC control system, and HMI operation

-Specially made horse and valve for sauce, with CIP system connect horse.

► Competitive Advantage 

• PLC control,  operation on touch screen.
• Panasonic servo motor driven , automatic adjust the Filling size on HMI, eg. Users want To fill 500g sauce, users just input the number 500, then the machine will automatic adjust
• it is volumetric by piston, high filling accuracy
• With top Double jacketed heating and mixing tanks 
• The automatic sauce filling machine also can has the function by CIP system which will connect the users CIP system
• The horse of the sauce filler are specially made according to the sauce nature, no dead corner, food grade
• The soft tubes or pipes on the sauce filler are adapt world brand Toyox from japan
• Specially made rotary valve for viscous honey transfer

► Main Technical

► Main Features

a) Products to Fill:
1) hot fill ( 35 ~ 40℃) , cold filling normal temperature
2) Specific Gravity: 1.1 ~1.4 gr/cm3
3) Spreading Chocolate past • Honey • Spreading Cheese paste, Molasses.
 

b) Bottle type:
1) PET bottle • Quadrant Cross section • Volume 250 ml. • neck 32 mm.
2) Glass Jars & PE, PET Jars • Cylindrical Cross section • Volume 200 ~ 350 ml.
    • neck 45 mm.
 

c) Filling tolerances: +/- max 0.5%
honey Filling Machine basic composition
1.1 Bottles & Jars cleaning by air.
1.2 Automatic bottles feeding and holders (for plastic bottles if need)
1.3 No dripping.
1.4 Output 20 ~ 100 bpm.
1.5 No bottle No fill
1.6 Control panel with PLC touch screen. Malty filling programs saving.
1.7 Double jacketed Hopper with:
    • 180 liters volume, • Level Detector. • Electric heaters.
    • Product’s temperature detector and control • Stirrer
1.8 Easy dissembling the filling system and nozzles for cleaning.
1.9 Machine’s body of SS 304, all parts in contact with product is SSL 316.
 

► Details

Panasonic Servo Motor Driven

Advantages of servo system.

1. Volume Setting by touch screen, digital display
2. Further Accuracy Adjustment by touch screen
3. TBI screw lead adapted, higher accuracy
4. 3-step filling, low speed for bottom layer and mouth layer, high speed for middle layer, this can prevent foamy liquids from bubbling and avoid spillage and get more filling efficiency.

Tool Free and no-blind-corner piston

Pneumatic Rotary Valve, it is positive to control the valve.

Butterfly Valve for each piston

Designed for easy for cleaning.

Anti-Drop Filling Nozzles.

The filling nozzles adapt pneumatic valve to prevent drop and leakages.

Neck Locator and Drop Catcher

► Components List

Installation and Debugging
-- We will send engineers to carry out installation and debugging of the equipment in buyer's place if requested.
-- The cost for International double ways air tickets, accommodations, food and transportations, medical shall be paid by Buyer for the engineers. 
-- The normal debugging term is 3-7days, and the buyer should pay US$80/day per engineer.
-- If customer do not require above, then customer need to be train in our factory. Before installation, the customer need read the operation manual firstly. Meanwhile, we will offer an operation video to customer.
Training
-- We offer machines training system; the customer can choose training in our factory or in customer workshop. The normal training days are 1-2 days.
Warranty
-- The sold machine will be guarantee in one year.
-- In the guarantee year, any spare parts broken due to supplier's quality issue the spare parts will be supplied free for customer, customer need to pay the freight cost if the parcel weight more than 500gram.
-- The easy wearing out spare parts are not in the warranty terms, such as O rings, belts which will be supplied with the machine for one year using.