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30ml PET Bottle Oral Liquid Filling Machine / Liquid Filling Production Line
1. Brief introduction.
PERWIN adopts advanced design philosophy and principle of work, which has been putting into practice by numerous professional clients. The technical parameters were also improved and integrated step by step, which makes our oral liquids filling production line more perfect and reliable. This production line can be applied to fill various oral liquids like syrup, oral suspension, soft extract, tincture, mixture and so on.
The production lines are designed according to client's technical requirements.
Provide CIP system according to customers' requirement.
2. Technical features.
2.1. Filling plugging and capping machine
2.1.1. Features.
Operation mode: production mode and testing jogging mode.
Changing different specs of bottles by only adjusting the width of guardrail, the bottle mouth positioning distance of dovetail groove of filling station, and adjusting the filling volume or changing for another metering cylinder
While the machine working, filling nozzles will fill with nozzles moving down and up, avoiding foaming and splashing.
If the filling nozzles deviate from bottle mouth, the machine will alarm and stop working.
No bottles, bottles falling down, bottles not in position, lack of bottles will alarm and stop working.
Designing the positioning mechanism according to bottle shape to ensure filling nozzles positioning accurately and stably.
Unique liquid input and output check valve and precise machining method makes for no leakage while filling.
Has the function of machine running monitoring. The machine key parts running condition can be displayed on the HMI, which make the operator easy to understand while operating and maintaining.
While the machine alarming, except the sound and light alarming, you can also see the dynamic displaying on the HMI for alarming place and alarming causes. Whole machine is interlock intelligent controlling, up and down stream machine has interlock controlling function.
The machine frame use SUS304 and the material contacting parts use SUS316L, which in accordance with GMP standard. Customer also can choose acrylic sheet protective cover.
2.1.2. Parameters
Item
Model and Specification
Model
PW-HGSX422
Filling Range
30ml
Filling Method
Ceramic pump.
Filling Accuracy
±1%(±0.5% is for your optional)
Capacity
60~80 bottles per minute
Power Supply
380V 50Hz(can be customized)
Power
2KW
2.0Kw
Compressed Air
0.4~0.7Mpa 25~35L/min
2.1.3. Main configuration:
Items
Brand
From
PLC
Mitsubishi
Japan
Color touchscreen
FUJI
Japan
Photoelectric sensor
OMRON and SICK
Japan and Germany
Pneumatic components
AirTAC,CHELIC
For (SMC or Festo is for your optional)
Taiwan
Main motor
ABB
Swiss
2.2. Labeling machine.
PW-T501 (third generation) Labeling Machine adopts the international top high-speed servo Labeling technology, Labeling system, locating system,brushing system, control system,conveyor system as the perfect combination. This makes Perwin Labeling technology more precise and more stable.
2.2.1. Features.
The Labeling system can be monitored through the colorful touch screen.
This Labeling machine is with muti-step speed control system. You can choose the Labeling speed by clicking the speed control function precisely and rapidly.
The Labeling machine is with initial position setting function. However big the Labeling diameter is and whatever length the label might be. You can start setting the initial position on the touch screen or you can input the known parameter directly before running the machine.
The Labeling machine adapts the Labeling delay function. The Labeling position could be adjusted slightly which makes the Labeling quality better.
The Labeling machine adapts the counting function. The product qty could be calculated automatically and this can be seen on the human-computer interface.
The Labeling machine adapts the Labeling qty setting function. You can pre-set the Labeling qty, then the machine stops running after this qty reaches.
The Labeling rolling,pasting system could be adjusted up and down ,left and right. This is good for other dimension Labeling use.
The machine is equipped with the operation monitoring function. The main process and machine running status can be shown on the LED touch screen which makes the operator well know the machine status and easy to operate and maintenanc
The production line is intelligent controlled entirely. The earlier process and the later process could be controlled like a chain.
Most components adopt the SUS 304 and aluminum alloy which conforms to the medical corporations GMP requirement and other Packaging requirement.
2.2.2. Parameters
Model
PW-TD531
Labeling Appliance
30ml PET and glass bottles.
Speed
80~200 bottles/min(depending on bottles shapes)
Accuracy
±0.5mm
Label roll outer diameter
≤375mm
Label roll inner diameter
76mm
Label Length
10~200mm
Label distance
≥3 mm
Power
220V 50Hz(Can be customized)
Rate
2 KW
1.0
1.0
2.0 Kw
Air Pressure
0.4~0.7Mpa
Note
Upper parameters are just for reference
2.2.3. Main configuration:
Item
Brand
Origin
PLC
Mitsubishi
Japan
Touch screen
FUJI
Japan
Server motor
DELTA
Taiwan
VFD
DELTA
Taiwan
Bottle detecting sensor
OMRON
Japan
Label detecting sensor
SICK
Germany
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
1999
Total Annual:
5000000-6000000
Employee Number:
120~150
Ecer Certification:
Verified Supplier
Shanghai PERWIN Packing Machinery Co., Ltd. was founded in November 1999, and became a member of China Association for Pharmaceutical Equipment(CAPE), standing director unit of China Association of Laboratory Medicine Products and passed ISO9001:2008 international quality system certific...
Shanghai PERWIN Packing Machinery Co., Ltd. was founded in November 1999, and became a member of China Association for Pharmaceutical Equipment(CAPE), standing director unit of China Association of Laboratory Medicine Products and passed ISO9001:2008 international quality system certific...