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Full-Automatic Ultra-High Temperature Tubular Sterilizer
1. High reliabiity
During operatio of the equipment, the product is produced in a completely hermetic system without secondary contamination. The device is with independent tubular sterilizing system and CIP system under automatic control of PLC programme. Its tubular design combines with flow direction to reduce quantity of termianl such as T type connection. Considering heat effect, mechanical impact and interface activatioin, its cleaning system can effectively promote safety and cleaning performance to reach higher reliability. The fully automatic alarming and trouble-shooting systems is competent to prevent disqualified products from outputting. The signals of equipment and canning machine are interlocked to prevent misoperation during canning and feeding and guarantee quality of finished products.
2. High quality finished products
The equipment is designed through digital heat quantity calculation, which has precisely designed the heat exchanging area required for temperature rise and cooling of products, so as to make sure that the products can continuously carry out instant cooling and heating treatment, effectively reduce the loss of product flavor and nutritious content and kill the harmful bacteria.
According to customer requiremnts, the equipment can be provided with multiple sections of cooling with asjustable outlet temperature, which is suitable for cold canning.
3. Reasonable structure design, high pressure
Resistance and simple and convenient maintenance. The equipment adopts the form of multiple tubes, i.e., a shell tube is convered by multiple small parallel tubes to form combined tubes, and multiple sections of combined tubes will be connected. The internal and external tubes of the tube set adopts the design of unique floating head and double sealing, which avoids the pollution and has no stress caused by heat expansion. It can endure higher pressure with the maximum pressure drop permissible reaching 100bar.
4. Long operation time
The equipment is made of high quality pipes according to high standard so as to guarantee good heat conducting efficiency of the heat exchanging tube. The control components of the control system are of internationally famous brand with high heat conducting efficiency and control precision of temperature error. The system can operate stably with long operation time.
5. Simple operation and high production efficiency
During the production, just slightly touch the touch screen, and the system will automatically and instantly complete all production operations, which realizes human-machine dialogue in a real sense. The full-automatic control system has greatly enhanced production efficiency.
Self-provided CIP cleaning system can achieve automatic cleaning in place (CIP), and do not rely on the starting of CIP system on plant main line.
All imported control components are of international famous brands with accuracy and quality reliably guaranteed.
Simple and convenient maintenance. During the maintenance, only O rings require changing, and there is no need to use any heavy tools.
The manufacturing materials are completely in accordance with GMP standard for food factories and GTAW welding technology is adopted according to ASME welding standard.
The equipment can be designed into electrical appliance controlled type according to customer requirements. It can be designed into pasteurizer (PUT) and high temperature sterilizer (HTST) according to the requirements of sterilizing temperature of products.
6. Equipment applicable range
Aseptic normal temperature/cold canning production line for milk, fruit juice, color milk, soy milk, non-active fermented lactobacillus beverage, allocated lactobacillus beverage, tea beaverage and other plant protein beverage. It is also applicable to non-aseptic production line.
Heat treatment of other liquid food with high viscosity such as ice cream, artificail cream, jam and ketchup etc.
Technial Parameters
Name
Unit
UHT-1000L
UHT-2000L
UHT-3000L
UHT-4000L
UHT-5000L
UHT-6000L
UHT-8000L
UHT-10000L
Capacity
L/H
1000
2000
3000
4000
5000
6000
8000
10000
Heat exchanging area
m2
20
28
35
45
52
60
75
88
Temperature of material inlet
°C
≦15
≦15
≦15
≦15
≦15
≦15
≦15
≦15
Temperature of material outlet
°C
≦25
≦25
≦25
≦25
≦25
≦25
≦25
≦25
Design temperature
°C
150
150
150
150
150
150
150
150
Heat preservation time
S
5
5
5
5
5
5
5
5
Ice water temperature
°C
≦2
≦2
≦2
≦2
≦2
≦2
≦2
≦2
Ice water consumption
L/H
3000
6000
9000
12000
15000
18000
24000
30000
Cooling water consumption
L/H
2000
4000
6000
8000
10000
12000
16000
20000
Hot water consumption
L/H
1500
3000
4500
6000
7500
9000
12000
15000
Pressure of steam inlet
Mpa
≧0.5
≧0.5
≧0.5
≧0.5
≧0.5
≧0.5
≧0.5
≧0.5
Max. steam consumption
kg/h
200
250
330
410
480
550
650
780
Weight
kg
1600
2000
2400
2600
2800
3000
3800
4200
Main Components of UHT (Standard)
Material System
Material heat exchanger(pipe type,316L)
PLS
Material pump (ABB frequency invertor)
Chinese brand
Booster pump (ABB frequency invertor)
Chinese brand
Material balancing tank (manhole, seals with CIP spraying)
PLS
Level meter
Shanghai
Diaphragm pressure gauge
Shanghai
Flow meter
Chinese brand
Pneumatic 2-position 4-way valve (for material loading and cleaning changeover)
APV or AFLF
Pneumatic 2-position 3-way valve (for material returning and discharging changeover)
APV or AFLF
Pneumatic 2-position 3-way valve (for degassing tank changeover)
APV or AFLF
Pneumatic disc valve
APV or AFLF
Temperature sensor
Chinese brand
Pneumatic angle seat valve (material tank RO water supplying)
GEMU or BURKERT
Pneumatic constant pressure valve (before filling and material outlet)
APV or AFLF
Heat preservative pipe (low heat preservative, high preservative)
PLS
Manual disc valve
YUANAN or KINGLAI
Hot Water System
Hot water heater (pipe type, inner pipe 316L)
PLS
Hot water pump(ABB frequency invertor)
FCNP
Hot water tank
PLS
Hot water flow meter (floater)
Chinese brand
Hot water pressure gauge
Shanghai
Pneumatic constant pressure valve
YUANAN
Hot water tank safety valve
Shanghai
Tune fork
E＋H
Adjusting valve (homogenizing temperature)
BURKERT or GEMU
Temperature sensor
Chinese brand
Steam System
Steam plunger valve
Chinese brand
Steam pressure gauge (with buffer pipe)
Shanghai
Steam pressure reducing valve
Spirax Sarco
Pneumatic steam adjusting valve
Spirax Sarco or BURKERT or SAMSON
Steam filter
Spirax Sarco
Floating ball trap
Spirax Sarco
Hot power trap valve
Spirax Sarco
CIP System
Pneumatic diaphragm acid & alkali pump
WILDEN
Pneumatic disc valve
APV or AFLF
Pneumatic switch valve (water supplying)
BURKERT or GEMU
Concentrated acid, alkali tank and truck
PLS
Conductivity meter
Chinese brand
Electric System
Cabinet
PLS
PLC program coder
OMRON
Touched screen
OMRON
Temperature recorder
Chinese brand
Electric apparatus
Schneider
Solenoid valve
MAC
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
1992
Total Annual:
85,000,000-100,000,000
Employee Number:
500~1000
Ecer Certification：
Active Member
Shanghai Precise (PLS) established in 1992, is the one of leading suppliers of solutions for the beverage and liquid food industry. For more than 30 years, we have been providing complete systems including aseptic packaging materials, filling machines, sterilizers and tailored technical service... Shanghai Precise (PLS) established in 1992, is the one of leading suppliers of solutions for the beverage and liquid food industry. For more than 30 years, we have been providing complete systems including aseptic packaging materials, filling machines, sterilizers and tailored technical service...
