Payment Terms | T/T |
Supply Ability | 1set/6 months |
Delivery Time | 180-200days |
Packaging Details | Export Stander Packing |
Output | 2000T/M |
Operationstyle | Semiautomatic or Automatic |
Tank Body | Concrete |
Warranty | 1 year |
Treatment Type | Anodic anodizing |
Material Of Tank | Concrete |
Tank Size | Customizable |
Brand Name | MEI-AL |
Model Number | APL-2000T |
Place of Origin | CHINA |
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Product Specification
Payment Terms | T/T | Supply Ability | 1set/6 months |
Delivery Time | 180-200days | Packaging Details | Export Stander Packing |
Output | 2000T/M | Operationstyle | Semiautomatic or Automatic |
Tank Body | Concrete | Warranty | 1 year |
Treatment Type | Anodic anodizing | Material Of Tank | Concrete |
Tank Size | Customizable | Brand Name | MEI-AL |
Model Number | APL-2000T | Place of Origin | CHINA |
High Light | 2000T/M Anodizing Production Line ,Aluminium Anodizing Production Line ,Multiple Rinsing Tank Anodizing Production Line |
2000T/M Aluminium Anodizing Production Line with Multiple Rinsing tank
一. Equipment Name:
1. The core of the production line is a series of anodizing tanks where the electrochemical oxidation process takes place. These tanks contain the electrolyte solution (e.g., sulfuric acid, chromic acid, or boric acid) and the aluminum parts are submerged and electrically charged to grow the oxide layer.
2.In between the anodizing tanks, there are multiple rinsing stations that use cascading water to thoroughly clean the parts and remove any residual chemicals.
3.After the anodizing and rinsing steps, the parts move through drying stations to remove any remaining moisture before further processing.
二. Design Condition:
1 | Alloy | Aluminium 6061 to 6063 or others |
2 | Anodizing film thinkness | The desired anodizing film thickness is 10-12µm (microns) |
3 | Average coverage area | The average coverage area is 350m² per ton of aluminum profiles |
4 | Maximum aluminum profile length | 6500mm |
5 | Extrusion ratio | 2.5kg/m² |
6 | Working hour/m | 300d/m x 20h/d = 600h/m |
7 | Racking system | Three fixtures /rack |
8 | Racking operation | Manual |
9 | Equipment Usage Rate | 0.9 |
10 | Power supply | AC 3phase 380v 50hz |
11 | Control Power | AC220V 50Hz |
12 | Water supply | 2kg/cm²·G |
13 | Hot steam | 6kg/cm²·G |
14 | Compressor air | 6kg/cm²·G |
四. Treatment Process:
(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity: 6jig(rack)/tank x 1 tank
3) Process time 10-15min
五.Process Tank
六. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 3 rack x 6 tank x 60min/h) ÷40min x600 hour =16200jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 16200jig(rack)x 50m² /jig =810000m²
2. Anodizing treatment weight:
Monthly output : 810000m²÷350m²/T*0.9=2082T≧2000T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =6unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =3 unit
七. Process Chat
Discription for Un | ||
1 | De | Degreasing |
2 | Rs | Rinsing |
3 | HW Rs | Hot Water Rinsing |
4 | AE | Alkaline Etching |
5 | Ne | Neutralization |
6 | An | Anodizing |
7 | Cl | Coloring |
8 | Sl | Sealing |
9 | MU | Material Unloading |
10 | Pc | Packing |
Company Details
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification:
Verified Supplier
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...
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