Payment Terms | T/T |
Supply Ability | 1set/6 months |
Delivery Time | 180-200days |
Packaging Details | Export Stander Packing |
Feature | Precision Control Systems |
Mode | Horizontal |
Operation Mode | Semiautomatic or Automatic |
Anodizing Film Thickness | 8-12µm |
Aluminum Profiles Length | 6500mm |
Colour | Silver Bronze Brown Black Champagne Gold |
Advantage | Dimensional Stability |
Voltage | 380V~415v |
Brand Name | MEI-AL |
Model Number | APL-800T |
Place of Origin | CHINA |
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Product Specification
Payment Terms | T/T | Supply Ability | 1set/6 months |
Delivery Time | 180-200days | Packaging Details | Export Stander Packing |
Feature | Precision Control Systems | Mode | Horizontal |
Operation Mode | Semiautomatic or Automatic | Anodizing Film Thickness | 8-12µm |
Aluminum Profiles Length | 6500mm | Colour | Silver Bronze Brown Black Champagne Gold |
Advantage | Dimensional Stability | Voltage | 380V~415v |
Brand Name | MEI-AL | Model Number | APL-800T |
Place of Origin | CHINA | ||
High Light | Aluminum Modular Anodizing Line ,Modular Anodizing Line |
Aluminum Modular Anodizing Line Process With Manual Racking System
一.Description
An anodizing production line is a specialized industrial system used for the process of anodizing, which is an electrochemical treatment to enhance the surface properties of metal objects, typically aluminum.
二.Detail
1.The production line usually starts with a pre-treatment section, where the metal objects undergo cleaning and preparation before the anodizing process.
2.The anodizing tanks are the core components of the production line.
3.After the anodizing process, a coloring step may be included in the production line.
4.Throughout the production line, rinse tanks are used to remove residual chemicals and contaminants from the metal objects.
三. Design Condition
1 | Alloy | Aluminium 6061 to 6063 or others |
2 | Anodizing film thinkness | 10~ 12µm micron |
3 | Average coverage area | 400m²/T (ton) |
4 | Max aluminium profile length | 6500mm |
5 | Extrusion ratio | 2.5kg/m² |
6 | Working hour/m | 300d/m x 20h/d = 600h/m |
7 | Racking system | Two fixtures /rack |
8 | Racking operation | Manual |
9 | Equipment Usage Rate | 0.9 |
10 | Power supply | AC 3phase 380v 50hz |
11 | Control Power | AC220V 50Hz |
12 | Water supply | 2kg/cm²·G |
13 | Hot steam | 6kg/cm²·G |
14 | Compressor air | 6kg/cm²·G |
四.Process Tank
五.Treatment Process:
(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min
六. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 2 rack x 4 tank x 60min/h) ÷40min x600 hour =7200jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 7200jig(rack)x 50m² /jig =360000m²
2. Anodizing treatment weight:
Monthly output : 360000m²÷400m²/T*0.9=810T≧800T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =4unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =2 unit
七. Process Chat
Discription for Un
1) De = Degreasing
2) Rs = Rinsing, HW Rs = Hot Water Rinsing
4) AE = Alkaline Etching
5) Ne = Neutralization
6) An = Anodizing
7) Cl = Coloring
8) Sl = Sealing
9) MU = Material Unloading
10) Pc = Packing
Company Details
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification:
Verified Supplier
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...
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