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China factory - Guangdong MEI-AL Technology Co., Ltd.

Guangdong MEI-AL Technology Co., Ltd.

  • China,Foshan
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China Automated Vertical Anodizing Line With Manaul Racking System
China Automated Vertical Anodizing Line With Manaul Racking System

  1. China Automated Vertical Anodizing Line With Manaul Racking System
  2. China Automated Vertical Anodizing Line With Manaul Racking System
  3. China Automated Vertical Anodizing Line With Manaul Racking System
  4. China Automated Vertical Anodizing Line With Manaul Racking System
  5. China Automated Vertical Anodizing Line With Manaul Racking System

Automated Vertical Anodizing Line With Manaul Racking System

  1. MOQ: 1set
  2. Price: RMB40000000-60000000/set
  3. Get Latest Price
Payment Terms T/T
Supply Ability 1set/6 months
Delivery Time 180-200days
Packaging Details Export Stander Packing
Output 2000T/month
Mode Vertical
Operation Mode Semiautomatic or Automatic
Anodizing Film Thickness 8-12µm
Max Profile Length 6500mm
Colour Silver Bronze Brown Black Champagne Gold
Tanks Inside Size 9000*width*8000
Voltage 380V~415v
Brand Name MEI-AL
Model Number APL-2000T
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 1set/6 months
Delivery Time 180-200days Packaging Details Export Stander Packing
Output 2000T/month Mode Vertical
Operation Mode Semiautomatic or Automatic Anodizing Film Thickness 8-12µm
Max Profile Length 6500mm Colour Silver Bronze Brown Black Champagne Gold
Tanks Inside Size 9000*width*8000 Voltage 380V~415v
Brand Name MEI-AL Model Number APL-2000T
Place of Origin CHINA
High Light Automated Vertical Anodizing LineVertical Anodizing Line

2000T/month Anodizing Production Line

 

Design Parameter

一. Equipment Name: 

        Name: Control Vertical Anodiding line

           Output: 2000T/Month

 

二. Model :

       1. Model: Vertical U mode.

 

       2. Operation style: Semiautomatic or Automatic

 

       3. Racking method: Manaul racking system

 

三. Design Condition

  1. Alloy : Aluminium 6061 to 6063 or others
  2. Anodizing film thinkness:10~ 12µm micron
  3. Average coverage area: 400m²/T(ton)
  4. Max aluminium profile length:6500mm
  5. Extrusion ratio : 2.5kg/m²
  6. Working hour/m: 300d/m x 20h/d = 600h/m
  7.  Racking system: Three fixtures /rack
  8. Racking operation : Mamual
  9. Equipment Usage Rate: 0.9
  10. Power supply : AC 3phase 380v 50hz
  11. Control Power : AC220V 50Hz
  12. Water supply : 2kg/cm²·G
  13. Hot steam : 6kg/cm²·G
  14. Compressor air : 6kg/cm²·G

四, Process Tank

  1. Degreasing 【Free sulfuric acid 180±30 g/l】                                                            1 Tank
  2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】                                       2 Tanks
  3. NeutralizationFree sulfuric acid180±20g/l】                                                    1 Tank
  4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】                                          6 Tanks
  5.  Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】          1 Tanks
  6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank 

五, Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 3 jig(rack)/tank x 6tanks = 18jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 26min
    (4) Unprocess time: 7min
    (5) Total time 26+7=33min
          

          (6) Average anodizing layer : 0.3*1.3*26 =10.14um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

六. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 40min ,where total jig(rack)/year:

                   ( 3 rack x 6 tank x 60min/h) ÷33min x600 hour =19636jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3) 
Area treatment/year : 19636jig(rack)x 50m² /jig =981800m²

 

2. Anodizing treatment weight:
        Monthly output : 327250m²÷400m²/T=818T≧600T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =3unit
        2) Clouring tank: 100㎡/tank×80A/m²÷0.9 = 8888A/tank

   Colour Rectifier : 12000A =2 unit 

 

七. Process Chat

Discription for Un

1) De = Degreasing 

2) Rs = Rinsing,  HW Rs = Hot Water Rinsing 

4) AE = Alkaline Etching  

5) Ne = Neutralization

6)  An = Anodizing

7) Cl = Coloring 

8) Sl = Sealing 

9)  MU = Material Unloading 

10) Pc = Packing 

 

 

 

 

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2011

  • Total Annual:

    430000-10000000

  • Employee Number:

    50~90

  • Ecer Certification:

    Verified Supplier

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...

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Get in touch with us

  • Reach Us
  • Guangdong MEI-AL Technology Co., Ltd.
  • No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
  • https://www.anodizing-line.com/

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