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China factory - Guangdong MEI-AL Technology Co., Ltd.

Guangdong MEI-AL Technology Co., Ltd.

  • China,Foshan
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China 200T / Month Oxidation Production Line With Remote Monitoring And Control
China 200T / Month Oxidation Production Line With Remote Monitoring And Control

  1. China 200T / Month Oxidation Production Line With Remote Monitoring And Control
  2. China 200T / Month Oxidation Production Line With Remote Monitoring And Control

200T / Month Oxidation Production Line With Remote Monitoring And Control

  1. MOQ: 1set
  2. Price: RMB2,500,000-4,000,000/set
  3. Get Latest Price
Payment Terms T/T
Supply Ability 1set/6 months
Delivery Time 180-200days
Packaging Details Export Stander Packing
Capacity 200T/month
Feature Quick Changeover
Funcion Remote monitoring and control
Anodizing Film Thickness 8-12µm
Max Profile Length 6500mm
Colour Silver Bronze Brown Black Champagne Gold
Brand Name MEI-AL
Model Number APL-200T
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 1set/6 months
Delivery Time 180-200days Packaging Details Export Stander Packing
Capacity 200T/month Feature Quick Changeover
Funcion Remote monitoring and control Anodizing Film Thickness 8-12µm
Max Profile Length 6500mm Colour Silver Bronze Brown Black Champagne Gold
Brand Name MEI-AL Model Number APL-200T
Place of Origin CHINA
High Light Remote monitoring Oxidation production lineRemote control Oxidation production line200T / Month Oxidation production line

200T / Month Oxidation production line withRemote monitoring and control

一. Production Description: 

1.Anodizing production lines are designed with environmental considerations in mind.

2.As production needs grow, mini anodizing production lines can often be expanded with additional automation modules.

3.A mini anodizing production line can be integrated into a larger manufacturing process or assembly line.

二.Process Tank

     1 Degreasing 【Free sulfuric acid 180±30 g/l】   1 Tank
     2 Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】   1 Tank
     3 NeutralizationFree sulfuric acid180±20g/l】   1 Tank
     4 Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】   1Tank
     5 Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】   1 Tank
     6 Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】   1 Tank

 

.Design Condition

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm micron
3 Average coverage area 350m²/T (ton)
4 Max aluminium profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Two fixtures /rack
8 Racking operation Manual
9

Equipment Usage Rate

 

0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14               Compressor air                                         6kg/cm²·G

四.Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 2 jig(rack)/tank x 1tanks = 2jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min
          

          (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity:6jig(rack)/tank x 1 tank
           3) Process time 10-15min

 

五.Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 40min ,where total jig(rack)/year:

                   ( 2 rack x 1 tank x 60min/h) ÷40min x600 hour =1800jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3) 
Area treatment/year : 1800jig(rack)x 50m² /jig =90000m²

 

2. Anodizing treatment weight:
        Monthly output : 90000m²÷350m²/T*0.9=231T≧200T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =1unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =1 unit 

 

六.Process Chat

 

Discription for Un
1 De Degreasing
2 Rs Rinsing
3 HW Rs Hot Water Rinsing
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring
8 Sl Sealing
9              MU                                             Material Unloading
10               Pc                                                     Packing

 

 

 

 

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2011

  • Total Annual:

    430000-10000000

  • Employee Number:

    50~90

  • Ecer Certification:

    Verified Supplier

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...

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Get in touch with us

  • Reach Us
  • Guangdong MEI-AL Technology Co., Ltd.
  • No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
  • https://www.anodizing-line.com/

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