Chemical Industrial Stainless Steel Reactor Vessel For Mixing Resin

Product Specification

High Efficiency Chemical Industrial Stainless Steel Reactor Vessel For Mixing Resin
 

THE PRESSURE VESSEL FABRICATION PROCESS

Material preparation: The selected materials are cut, formed, and machined to the required dimensions and finish. Careful attention is paid to removing any surface imperfections or contaminants that could affect the welding process.

Welding and assembly: Skilled welders join the components using appropriate welding techniques, such as shielded metal arc welding (SMAW), gas tungsten arc welding (GTAW), or submerged arc welding (SAW). Welding procedures are strictly followed, and welders must be qualified to meet the necessary standards.

Welding Pressure Vessel Manufacturing Facility

Heat treatment: Some pressure vessels may undergo heat treatment processes, such as stress relieving or post-weld heat treatment, to improve their mechanical properties and relieve residual stresses induced during welding.

Surface treatment and coating: Pressure vessels are often subjected to surface treatments, such as shot blasting or pickling, to remove any scale, rust, or contaminants. Coatings or linings are applied to protect against corrosion and chemical attacks.

Final Inspection and Testing: The completed pressure vessel undergoes a series of inspections and tests to ensure compliance with design specifications and industry standards. These may include non-destructive testing, hydrostatic testing, and functional testing.

Our Fabrication Process

1. Design Phase
Our engineers work closely with clients to understand their specific requirements and design custom high pressure vessels that meet their needs. We use advanced software to create detailed designs and simulations before moving on to the fabrication phase.
 

2. Material Selection
We only use high-quality materials that are suitable for high pressure applications. Our team selects materials based on factors such as pressure rating, temperature range, and corrosion resistance to ensure the longevity and performance of the vessel.
 

3.Fabrication and Welding
Our skilled technicians carry out the fabrication process with precision and attention to detail. We follow industry best practices and standards to ensure the integrity of the welding and fabrication processes, resulting in high-quality vessels that meet or exceed regulatory requirements
 

4.Quality Assurance
Throughout the fabrication process, our quality assurance team conducts regular inspections and tests to ensure that all high pressure vessels meet our strict quality standards. We conduct pressure tests, leak tests, and thorough inspections to identify any defects or imperfections before the final product is delivered to the client.
 

5.Finishing and Coating
Once the fabrication process is complete, we apply finishing touches like pickling or coatings to protect the high pressure vessel from corrosion and external elements. Our coatings are designed to withstand high pressures and temperatures, ensuring the longevity and durability of the vessel.

Advantages of pressure vessels
 

1. Customization
We offer custom high pressure vessel design services to ensure that the final product meets your exact specifications and requirements.
 

2. Quality Assurance
Our rigorous quality assurance process ensures that all high pressure vessels are built to the highest standards of quality and safety.
 

3. Expertise
With years of experience in the fabrication and manufacturing industry, our team has the knowledge and expertise to deliver high-quality high pressure vessels for a wide range of applications.
 

4. Compliance
Our high pressure vessels are designed and fabricated in compliance with industry regulations and standards to ensure the safety and reliability of the final product.

FAQ
 

Q: Do you have quality guarantee?

A : Yes. We have traceable quality record for the product shipped from us, and if any faulty is found, we commit to send replacement at our cost, or any other more suitable solution depends on discussion with our customer.

Q: How long is the delivery?

A: Mostly it takes one month for us to complete an order with volume under one standard ocean container or equivalent, and five weeks to get the container sail. Prototype would take more time, large volume would take longer. However, taking into considering of the shipping time cross ocean or board, we understand that delivery is critical for international purchase, and we would specially set up so-called Rapid Reaction Mechanism (RRM) to meet tight delivery, for example, under agreement with buyer, we keep in stock certain volume of small parts, fasteners which are of relatively low value, longer leading time, but are regularly used.

Q: How quick can you give me price?

A: Mostly within two days, but depends on the project you inquire. To give a meaningful quotation, we generally need to check firstly the drawings you provide to make sure it is within our manufacturing capability, if any questions we may need to clear up with you, so that we can offer our best solution.

Q:What is your MOQ?

A:We have no certain MAQ. We are happy to produce prototype as a trial, however, if the business ends in small quantity like one or two small pieces for hobby, then it is more likely a business for the metal shop as close as possible to the buyer. Sometimes the international transport would take much longer than production, and the transportation cost might be much more expensive than the value of the goods. On the other hand, large volume, and/or long term business is more likely to bring benefit for both parties, and therefore worth for both to put effort on.